ibrahem ahmed aboalhassan

 Planning, organizing, implementation inspection program and budgeting of in service inspection and shutdown inspection of facilities in Oil and Gas.
 Carryout on-stream condition monitoring of plants and QA/QC of all maintenance activities to ensure safe and reliable operations.
 Conduct internal, external planned & unplanned inspections on all static equipment/facilities (columns, drums, Separators, heat exchangers, Pressure vessels, flares, tanks and piping) and to compiles written reports on its findings and recommendations puts in repair recommendations to user departments.
 Painting and blasting Inspection for Equipment, Storage tanks, Pipeline, Piping & Structural work in Onshore.
 Co-ordinate with NDT group after determining the appropriate NDT method applicable to assess the equipment condition.
 Work with minimum supervision following all company safety procedures, standards and regulations.
 Issue inspection work sheets with repair procedures and testing requirement confirming to approve welding procedures which are made in line with the Engineering. Standards & International Standards.
 Maintain inspection files, keep records up-to-date.
 Identify the type of corrosion/deterioration to the equipment or piping & initiate appropriate monitoring methods in consultation with Process & Corrosion Groups.
 Anticipate equipment & piping retirements and initiate appropriate steps of renewal.
 Inspects and assesses the condition of Plant fixed equipment at the required frequency, in accordance with the Company’s construction and inspection code i.e ASME, API, AWS, and compiles written reports on his findings and recommendations, puts in repair recommendations to assigned Departments.
 Checks and approves structure modifications associated with plant and equipment in accordance with the Company’s procedures for such work.
 Provides a workshop inspection service for overhaul of pressure safety valves, pipe work and structural work, fabrication, etc. including hardness testing, crack detection and radiographic examinations as quality control.
 Advises and recommends required repairs or replacements to defective plant and equipment and carries out further inspections after repair work to ensure conformity to approved standards and codes.
 Sets up and co-ordinates with Plant for implementing and maintaining health and safety regulations applicable to use Radioactive material
 Inspection during Fabrication of Storage Tanks, Pressure vessels, Piping, Pipeline and Risers
 Witnessing Relief valve setting, testing and maintaining records.
 Review and approval of QCP, WPS and witnessing PQR &WPQ for various projects.
 Witnessing of hydro and pneumatic tests
 Witnessing the calibration of relief valves and pressure vacuum valves.
 Preparation of work packs for baseline inspection and in-service inspection of Equipment, Piping & Pipelines and general shutdown inspection.
 Preparation of Quality control work pack for plant modification/repair works.
 Review and evaluation of all NDT / Ultrasonic Thickness reports and recommend for repair, replacement or de-rating of equipment and piping.
 Evaluation of corroded piping and pipe lines to determine its remaining strength.
 Calculate the corrosion rate, remaining life in order to fix the inspection frequency.
 Interface with Maintenance Dept. on a daily basis to ensure required maintenance inspection is completed as per inspector’s recommendations.
 Inspection of Valves for its corrosion and erosion and other accessories during shutdown.
 Organize UT corrosion survey, Review of NDT films of Profile radiography and endorsement of NDT reports.
 Witnessing of pressure relief valves and pressure vacuum valves.
 Preparation of WPS, conducting welding procedures qualification and witnessing WPQ for various projects.

Project Summery

 Construction of crude oil transportation pipe line (12 " API X52, 112km).
 Gas Provision to Upper Egypt Pipeline - Dahshour to Aswan (Multistage)
 Construction of Duplex Pipe line (40 km, 10 inch in diameter).
 Construction of Liquefied natural gas plant (LNG project) SEGAS Co.
 MOPCO Urea / Ammonia Fertilizers Project.
 Linear Alkyl Benzene (LAB) Project
 Wastani Gas Plant
 AMMONIA / UREA FERTILIZER COMPLEX
 SAPPHIRE GAS DEVELOPMENT PROJECT
 Egypt Liquefied Natural Gas Plant
 Maintenance of above ground Tank farm in ALNASR refinery plant.
 Shut down project in SEMETAR petroleum co.
 Construction of pressurized gas storage spherical tanks.
 Rehabilitation of crude oil pipeline coating, 16” in diameter 120km in length.
 Maintenance of gas pipeline valve rooms.
 Construction of filter separator (pressure vessel) of natural gas plant.
 Installation of the Hypochlorite Treating Plant.
 Installation of 2 high pressure D shaped boilers (50 ton/h).
 Installation of F1 heater of the Atmospheric Distillation Unit.
 Installation of 12H-1, & 10H-2 heaters of the Delayed Coking Complex.
 Construction of new floating roof of tank B8.
 Construction of 10E-5, 12E-2/4/6, and Unit 10 air coolers of the Delayed Coking Complex.
 Construction of 22E-2 heat exchanger of the Naphtha Hydrotreating Unit.
 Inspection & maintenance of plant tanks (fixed, floating roof, spherical tanks).
 Sand blasting and painting walls of; F2 heater of Vacuum Distillation Unit, potable water tanks T402 & T403, and Gasoline & Mascot tanks.
 Annual inspection & maintenance projects of distillation and processing units.

▪ Preparation Inspection & Test Plan, hydro and pneumatic test procedures, NDT procedures and dimensional control procedures etc.
 Supervising Welding Inspectors and NDT Operators activities.
 Inspection of incoming materials and Review of Material Test Certificates.
 Welder and Welding Surveillance and Witnessing Dimensional Surveys.
 Interpretation of Radiographs and Review of NDT/PWHT Reports
 Witnessing of hydro and pneumatic tests
 Inspection of surface preparation and painting for onshore pipeline, piping, vessels, storage tanks and structures etc.
 Inspection of Coating and Wrapping of Offshore field joints on Pipelines.
 Review of Vendors QA/QC Documents. Review of Test Packs and as built Drawings
 Monitoring Sub-Contractor Operations to assure contract compliance.
 Monitoring records of all NCR's and corrective action disposition.
 Witnessing & review of PQR, WPS & Review and endorsement of NDT reports
 Visual and dimensional check up of Joints and fittings for tie in Connection and Visual inspection of welding joint and review of reports.
 Inspection of Tanks and identify the corrosions and given recommendation for rectification.
 Ultrasonic thickness survey inspection of Tank shell plates, roof plates, nozzles, piping etc.,
 Holiday inspection of coating surfaces.
 Vacuum box test carried out for Bottom plate welding.
 Review and endorsement of PWHT reports, Hardness report & Witnessing Hydro test.
 Review and Approval of repair welding procedures
 Assist company Workshop to be certified with ASME U&S and R Stamp for manufacture and repairing for boilers and pressure vessels.
 Assist in preparing Quality Control Manual related to ASME U, S and R stamp
 Preparation, revision, distribution and implementation of Quality Control Manual and control of same.
 Providing of current controlled copy of the Manual to the Authorized Inspector for his use at the company and/or field site
 Safe custody of Code symbol stamps, National Board ' NB’ stamp and 'R' stamp and controlled use of same.
 Control and issue of National Board serial numbers.
 Preparation of Quality Control Procedures and submission of same to the Authorized Inspector for his acceptance prior to inclusion or implementation.
 Prepare Review and certification of Manufacturer’s Data Report for Code items manufactured by the Company.
 Safe keeping of records.
 Maintaining contact with the Authorized Inspector and the Authorized Inspection Agency.
 Approval of disposition of Nonconformities.
 Submission of the Inspection and Test Plan (ITP).to the Authorized Inspector for his review and designation of inspection points prior to commencement of fabrication.
 Approval of NDE procedures and Written Practice, and to ensure performance of NDE by qualified and certified personnel.
 Conducting PQR Qualification, related Documents Preparation like Heat input table, Run sheet updating.
 Inspection during fabrication of pipe spools and pipe supports at shop and field.
 Witness & review the PWHT, Hardness reports. Interpret the Radiography films and reports.
 Witness and monitoring of hydro testing.
 Performance of required inspection, examination or tests by himself or through his personnel and signifying completion of the inspections, examination and tests and acceptance of production function by signing or initialling the space provided on the Inspection and Test Plan (ITP).