Project Manager, PMP® certified
Almarai Company
Total years of experience :14 years, 6 Months
Responsibilities:
• Comprehensive project management throughout project lifecycle from inception to completion.
• Develop project plan, identify deliverables and communication of expectations to the stakeholders.
• Prepare cost estimates, manage CAPEX applications & approvals, and cost control.
• Prepare tender documents, RFQs and review proposals from equipment suppliers and MEP contractors to ensure economic viability and technical compliance with company standards.
• Design and review of electromechanical systems to meet plant expansion and modification requirements.
• Prepare project status reports by collecting, analyzing and summarizing information and trends.
• Manage project teams; devise internal development plans & provide guidance and feedback on performance.
• Coordinate with contractors and other departments to resolve any conflicts and ensure smooth execution.
• Manage contractors and works on site, track milestones and ensure timely processing of progress payments.
• Implement best practices & liaise with all stakeholders to achieve high adherence to safety and regulations.
Achievements:
• Conducted a detailed battery limits analysis to save 2.7 million USD on 176 million USD bakery project.
• Prepared the detailed budget forecast of 800 million USD Juice and Bakery project with the precision of ± 3%.
• Proactive scheduling of design and tender packages to save 2 months on bakery project programme.
• Retrofitted shrink packing and tray sealers on poultry application to reduce wastage by 7% and increase utilization of in-house trays by 23% along with the upgrade of 39, 000 birds/hr poultry secondary processing facility in 3 days.
Key Projects at Almarai Company:
• Juice and Bakery Plants (800 million USD)
- 464, 000m2 production complex with the total covered are of 129, 500m2 covered area.
- Juice processing plant with the production capacity 3.1 million liter/day, consisting of 12x combo (blow-fill) PET bottle lines each with the output of 52, 000 bottles/hr including injection molding for caps & preforms and ASRS racking in outbound warehouse.
- Bakery plant consisting of Raw Material Handling System (10.5 T/hr), 2x Bread line (9, 200 loaves/hr), 2x Bun line (55, 000 pph), 2x Pasty line (42, 000 pph) and 1x Cupcake line (50, 000 pph) including end of line automation.
- Accommodation and associated facilities for 1, 200 people on site and logistics workshop for reefers.
- Central utilities building including 9x ZR250 Air compressors, 65MW Ammonia Refrigeration plant, 57, 000kg/hr Steam generation, MV & LV infrastructure for 60MVA facility, 8, 000m3/day RO plant, 6000m3/day effluent treatment plant and ancillaries.
• Bakery Plant (176 million USD)
- 29, 000m2 main processing building with PEB superstructure and pre-cast concrete cladding.
- Process and packaging consisting of Raw Material Handling System (6.5 T/hr), 1x Bread line (9, 200 loaves/hr), 1x Bun line (55, 000 pph), 1x Pasty line (42, 000 pph) and 1x Cupcake line (50, 000 pph) including end of line automation and IBL/OBL facilities.
- Central utilities building including 3x ZR250 Air compressors, 10MW Ammonia Refrigeration plant, 3, 500kg/hr Steam generation, MV & LV infrastructure for 8MVA facility and ancillaries.
• Poultry Processing Plant (550 million USD)
- 57, 000m2 main processing building with PEB superstructure, pre-cast concrete cladding.
- Process and packaging consisting of 3x 13, 000 birds/hr processing lines, 4x cut-up lines, multi-head weighers, tray sealing, whole bird sorting & bagging, shrink packing, tray-forming, value added processing and ancillaries.
- Central utilities building including 5x ZR250 Air compressors, 18MW Refrigeration plant, 4, 000kg/hr Steam generation, 32MW power generation, MV & LV infrastructure for 30MVA facility, 10, 500m3/day RO plant, 6, 000m3/day primary & secondary effluent treatment plants and ancillaries.
CORE RESPONSIBILITIES:
- Project scope definition & checking viability of project financials.
- Developing full-scale execution plans & Communication of expectations to stakeholders.
- Tracking project milestones & identification and resolution of conflicts.
- Implementation of best engineering practices and tools for project management & execution.
- Designing of layouts, SLD, process flow diagrams, P&IDs, Plant configuration Sheets, Equipment tagging guidelines and User requirement specifications.
- Technical discussions, selection and evaluation of equipments with Suppliers and System integrators.
- Ordering, installation, testing and commissioning of equipment.
- Compilation of maintenance schedules, O&M manuals, Spare parts lists and ROL.
KEY PROJECT DETAILS:
- WÄRTSILÄ Captive Power Plant. 9 MW Genset with Absorption Exhaust Gas Chiller, Sub-station and HV distribution. (12 million USD)
- EGRON-2 Powder Plant with scope covering two inline Milk Standardization lines with Skimmers and Scanima mixer, 5-Stage TVR Evaporator, Egron Spray Drier with 5 TPH output equipped with ATEX safety system (CO detection and Explosion Suppression), tipping stations, powder and ingredients dosing systems with LIW (Loss in weight) Feeders, Powder handling and transport system, ADRIA, Continuous Dry mix, WOLF Filling lines, Air Handling units (AHU), Air Heater with Weishaupt Burners and CIP system. (100 million USD)
- Milk Reception Plant of 280 m3/hr receiving capacity with 14 offloading and tanker cleaning stations & Vehicle tracking System. (15 million USD)
- Ammonia Ice Water Plant, 1000 kW cooling capacity with 2 x Frick compressors and BAC Evaporative Condensers. (650, 000 USD)
- Creation Cream plant, Juice Plant, Tetra Pak A3 filling machine and Yogurt Plant Extension.
- RO plant with 30m3/hr capacity & GEA Grasso chillers - 7.5MW load. (2 million USD)
- New Social Block & Heating Rooms for storage.
CORE RESPONSIBILITIES:
- Project Supervision, planning, execution and commissioning of the project.
- Preparation of BOQ’s for Electrical and instrumentation equipment.
- Cable routing layouts, Load Calculations and cable sizing.
- Preparation of daily progress reports & Analysis of operation data.
- Preparation of detailed incident reports and warranty claims.
KEY PROJECT DETAILS:
- 400 MW Combined Cycle IPP complex.
- 22 x 18V46 WÄRTSILÄ Gensets, 17.2 MW each.
- 22 x Exhaust gas Heat Recovery Steam Generation boilers, 6.8 tons each.
- 2 x 18MW Peter Brotherhood Steam turbine.
- Low Voltage, Medium Voltage, High Voltage switchgear and 132kV transmission station.
- Project Budgeting - FInance - Marketing
INTERNSHIPS & TRAINEESHIPS • ICI Paints Business Pakistan Worked in ICI Paints as Internee on the project of Testing & calibration of field Instruments and Automation Systems and optimization of design to minimize energy losses. • Packages Ltd, Pakistan Worked in Packages Ltd as Internee on the project of Waste Reduction of Paper Cup Section and development of maintenance schedule of equipments. Academic Projects: • Made a working model of Automatic Multi-story Car Parking System by implementing PIC 18 series micro-controller & Programming of Allen Bradley SLC-500 as final project. • Designed and made Line Tracking Robot using IR sensor by Edge detection technique. • Designed & Implemented Digital Lock using 555 timer & Sun Tracking System using PIC18F452 MC.