Lead Mechanical Engineer
China Petroleum Pipeline
Total years of experience :14 years, 2 Months
•Preparation of Method statement documents for all activities execute on site.
•Review of JSA documents for all site activities.
•Preparation of as built drawings & red line drawings.
•Responsible for 220 Hot taps, including site, packages preparation & activities.
•Responsible for cruding & De-cruding activities.
•Responsible for valve station, scraper launcher and scraper receiver piping preparation activities.
•Responsible for demolishing work.
•Responsible for pre-commissioning activities.
•Responsible for IFC drawings review.
•Responsible for pre-commissioning activities
•Preparation of Method statement documents for all activities execute on site.
•Preparation of JSA documents.
•Preparation of as built drawings.
•Monitor sub-contractor quality of work and progress.
•Compared 60%, 90%, & IFC drawings with the actual contract documents and prepared report for management review.
•Review change orders raised by Denys Arabia before submitting to Aramco approval.
•Review the bill of quantities of contract and compare with IFC quantities, report any discrepancies to avoid delay in procurement.
•of site pipeline construction/welding, Non-Destructive Testing (NDT), pressure testing of fabricated spools, valves and pipeline during construction.
•Responsible for valve station installation activities.
•Coordination with hydrotesting team, for each site activities & preparation of documentation, drawings.
•Supervise the fabrication of pipe spools, welding of pipes, structural items, platforms and supports
•Responsible to inspect and receive bare pipes form DPC-111 ARAMCO Yard and deliver to Qahtani Piping Yard for coating
•Responsible to inspect and receive coated pipes form Qahtani Piping Yard and deliver to Denys site.
•Preparation of technical queries.
•Supervision of the edge preparing of pipes, welding of pipes and lowering of the constructed/welded lengths in the trench using side booms. It included the tie-ins and the Hot tapping ranging from 4” to 42” of diameter.
•Responsible for UT reading for the HOT TAPPING accessories
•Responsible for roundness check of existing pipe for stopple fittings.
•Preparation of HOT TAP & Critical TIE-IN packages.
• Counting and verify the quantity of all piping material.
•Preparation of interfacing reports.
•Carry out material inspection at manufacturer’s facilities. Review of Procurement Inspection & Test Plans for various materials requirements. Review various Bill of demands/Bill of materials to ensure the material requirements of the verified product.
•Supervision of the repair or replacement and re-tests of welds failed in tests. Supervision of protective coating of pipes and especially of the welded joints. Follow up the welding procedures, quality control inspections, NDT, visual and onsite inspections including Holiday testing, STOPAQ and welding inspections of welded and repaired joints.
•Supervision & monitoring the pipeline protective coating damage inspection visually/electronically and repair of the coating after lowering the pipe into the trench and prepare the report of the activity before backfilling.
•Prepare progress reports and schedule the NDT, hydrostatic tests and inline inspections as per required by the standards and the local municipal/provincial authorities. Reviewing the inspection reports and scheduling the repair work if needed.
•Supervise the aligning of pipe lengths before welding, doing the visual inspection of root, fill and capping welding layers, its penetration and its grinding before the fill weld layer is started. Inspection of assembly if it is properly put on sand benches. Witness the replacement the damaged sand bags if needed before backfilling
•Responsible to verify the site work according to the two week look ahead and plan. Making arrangements to provide necessary manpower/crew and equipment to meet the planned targets and progress
Leading the valve station, Scraper trap, well head piping, hot tapping & critical tie-ins construction.
•As-Built & IFC drawings.
•Revalidation of the tie in joints
•Supervision of the Fabrication of Spools including reducer, flanges, weldolet, sockolet,
•Hydro testing of valves in the hydro test shop as per procedure API-598 & API-6D for selection of valves.
•Installation of wellhead piping including spools, removable anchor, drag anchor.
•Drawing modification, supervising the CADD operator in creating the as built drawings & IFC.
•Construction of trunk line and test line for different sizes including marl crossings, camel crossing, pipeline crossing as per standard SAES-L-460.
•Supervision of Cold cutting activity and coating inspection through holiday detector.
•Witnessing NDT, UT.
•Stage inspection of all Fabrication and Erection activities.
•Responsible to lead the workshop fabrication team to ensure customer satisfaction & expectation are met.
•Organizing, co-ordination & monitoring fabrication works.
•Coordination with engineering dept. for clarification of drawings.
•Planning & arranging the materials, manpower and equipment for production.
•The proper implementation of the work plan & Managing Quality Control functions for the Project including planning of Quality Control Inspections and Preparations of Reports.
•Preparing Request for Inspection to Saudi Aramco and other proponent before conducting activity such as Hydro test.
•Ensure that the construction complies with the Requirement of the approved contract quality plan, including all the sequential Inspection Operations Associated with the Mechanical works.
•Receiving Materials from Saudi Aramco checking and verifying from MTO, to ensure that materials are correct according to specification and description upon received as per checklist SAIC-L-2006 for pipe fittings & flanges, SAIC-L-2007 for gaskets, SAIC-L-2009 for stud bolts,
•Review Quality Related Procedures and conduct inspection activities
•Hydro test Procedure (which I prepared & approved by client Saudi Aramco) as per procedure SAES-L-150 (Pre-testing of plant piping & pipelines) & SAES-A-004.
•Handling of different types of instruments use for Measurement
•Pneumatic Testing Procedure
•Hot Tapping as per SAES-311 requirements.
•Cold Cutting Procedure
•Field pipe bending as per SAES-L-450
•Cleaning and Pressure Testing Procedure.
•Positive material identification (PMI)
•Bolt Torqueing Activities as per procedure SAEP-351
ENAR Petroleum Refining Facility II (EPRF)
•Supervision of piping activities on site.
•Responsible for the preparation of Construction & maintenance BOQ.
•Responsible for the preparation of monthly progress report for Organization.
•Installation of plant piping including spools, removable anchor, drag anchor.
•Drawing modification, supervising the cad operator in creating the as built drawings.
•Construction of trunk line and test line for different sizes including marl crossings and pipeline crossing.
•Supervision of Cold cutting activity and coating inspection through holiday detector.
•Preparing inspection report.
•Stage inspection of all Fabrication and Erection activities.
•Responsible to prepare the workshop fabrication execution plan for management review.
•Responsible to lead the workshop fabrication team to ensure customer satisfaction & expectation are met.
•Organizing, co-ordination & monitoring fabrication works.
•Coordination with engineering dept. for clarification of drawings.
•Planning & arranging the materials, manpower and equipment for production.
•The proper implementation of the work plan.
•Responsible for hydro testing & pre-commissioning.
Quoting Tender Documents.
•Preparing inspection report.
•Welding inspection of Pipe joints, Tanks, Plates, Structural Steel and SS Lining.
•Witnessing NDT methods, RT & UT.
•Stage inspection of all Fabrication and Erection activities.
•Review of piping specification.
•Layout and Isometric preparation.
•Preparation of Bill of Material.
•MTO preparation
•Responsible for the preparation of Construction BOQ
•Maintenance of valves tubes and accessories.
Lube Analyzing Testing
•Customer Technical Supports and Proper Recommendation of lube oil for equipment.
•Technical Bid Evaluation of piping materials and different equipment.
•Responsible for the preparation of monthly progress report for Organization.
•Responsible for Local Inspection of Materials and equipment.
•Maintenance of valves tubes piping and accessories.
Specialist in thermodynamics, strength of material and mechanical vibration.