Javaid Ali

✓ Lead PHAs, including HAZOP, What-if, and LOPA, to identify and mitigate safety risks.
✓ Develop and enforce PSM programs aligned with regulatory and organizational standards.
✓ Review and approve third-party safety studies (HAZID, HAZOP, SIL, Bowtie, QRA, BRA) for new projects.
✓ Conduct MOC PHAs and PSSRs to ensure effective implementation of safety actions.
✓ Participate in design reviews to verify compliance with process safety requirements.
✓ Perform risk assessments and consequence modeling to evaluate potential hazards.
✓ Deliver process safety training to enhance workforce knowledge and competency.
✓ Investigate incidents using RCA to implement corrective and preventive measures.
✓ Conduct process safety audits and inspections to ensure regulatory and policy compliance.
✓ Provide technical expertise to operations, engineering, and maintenance teams.
✓ Contribute to SABIC process safety standards, procedures, and best practices.

• Monitor process safety KPIs and barrier effectiveness to ensure compliance
with SABIC corporate safety standards and CCPS guidelines.
• Lead Process Hazard Analysis (PHA) studies including HAZOP, LOPA, and
SIL verification for plant modifications and operational risk assessments.
• Conduct Pre-Startup Safety Reviews (PSSR) and safety walkdowns ensuring
safe commissioning of plant upgrades and modifications.
• Participate in incident investigations and Root Cause Analysis (RCA) to
identify failure mechanisms and implement corrective actions.
• Review Quantitative Risk Assessments (QRA), Bowtie analyses, and Fire
Risk Assessments conducted by third-party consultants.
• Collaborate with operations, maintenance, and engineering teams to close
safety gaps and improve plant risk profile.
• Deliver process safety training and HSE awareness programs to strengthen
plant safety culture.

Development of various HSEIA studies including PHA (HAZID,
ISD, Bow tie, QRA, FERA, EERA, ESSA, and COMAH, SIMOPS,
Constructability Review, MOPO, PSR, PRA, PHASER Studies for
different projects.
✓ Led Various HAZOP/SIL study projects as HAZID/HAZOP
Chairman and Scribe & Process Safety Engineer.
✓ Preparation of Project Philosophies, PFDs, P&IDs, Process
Simulation on HYSYS and Heat & Mass Balance.
✓ Lead Process Safety Team for developing all HSE Studies as per
International and ADNOC standards within stipulated time.
✓ Liaison among Client, Engineering, Procurement, Construction
and Commissioning teams.
✓ Development of HSECES Performance Standard for Design, EPC
and Operation Phase (ADNOC Offshore and Onshore Projects).
✓ Train the Junior Process Safety Engineers regarding operational
methodologies and link with Process Safety.

• Conducted HAZID, HAZOP, and Bowtie risk assessments for ADNOC
upstream and downstream facilities.
• Supported asset integrity and safety critical element verification programs
for oil & gas installations.
• Participated in QRA modelling, Fire & Gas Mapping, and consequence
modelling studies.
• Facilitated process safety audits and HSE compliance reviews for operating
facilities.
• Led PSSR and operational readiness assessments during plant commissioning
and modifications.

Serves as an Operations Excellence (OE) and Process Safety
Engineer to resolve operational issues and develop programs
within respective areas of assignment. Plans and coordinates
implementation of OE initiatives to meet expected Process
Safety Standards and deliver maximum benefits in a sustainable
manner.
✓ Ensure safety compliance of each operating facilities.
✓ Develop and maintain safety Policy, documents and procedures.
✓ Work with refinery teams to identify Process Hazard Analysis
opportunities and make recommendations to achieve more safe
operations.
✓ Analyze and monitor refinery Management OF Change (MOC)
use on daily basis and conduct MOC audits.
✓ Monitor refinery Process Safety Event Reporting and Evaluation.
✓ Conduct jobsite observation, field inspections to collect data for
process safety analyses.
✓ Conduct internal benchmarking studies among the oil and gas
refineries.
✓ Organize technical exchange workshops among the oil and gas
refineries Develop and deliver training material to promote
process safety awareness among refinery personnel.
✓ Demonstrated efficiency in the codes and standards of the oil and
gas industry, i.e., API, BS, ISO, ASME, ANSI, IEC, ISA, IEEE, etc.
✓ Monitoring, Controlling, Troubleshooting, Optimization of
Machines and Processes i.e. Cryogenic Distillation Nitrogen
Plant, LPG Handling, Refrigeration, Reforming, Turbo-Generator,
Sulfur Complex (Amine Treatment Unit, Sour Water Stripping,
Sulfur Recovery Unit), Water Treatment, Chemical Treatment
Program, 05 Reverse Osmosis Plant, Electro-Deionization Plant,
Effluent / Waste Water Treatment Plant, 03 Condensate
Recovery Units, 05 High Pressure Steam Boilers with dual firing
Furnace Oil & Natural Gas, 04 Induced Draft Cooling-Towers, a
07 number of Instrumentation/Plant Air Compressors, Process
water deep wells, 02 units for Fuel Gas and Fuel Oil system and
03 Fire Water Pump Houses.
✓ Ensure effective and optimized Operations of Hydrogen
Production & Sulfur Complex.
✓ Ensure performance with respect to energy conservation,
catalyst life and performance, product yield and chemical usages
to achieve best economic and cost-effective results.
✓ Ensure efficient functions of Fuel products (Naphtha, Motor
Spirit, High Speed Diesel, Jet Fuels-1 & 8, Furnace Oil, Lube Based
Oils, Wax and LPG tank farm operations & blending.
✓ Lead team for getting Audits of whole Refinery complex
from Engineering Risk Consultant for Insurance
Purpose.
✓ Lead team for getting Audits from Air Total France for
Jet A-1 fuel facility.
✓ Lead team for getting Audits of LPG facility from Oil &
Gas Regularity Authority.
✓ Lead team for getting Audits of IMS HSEQ.
✓ Lead Process & Operations Team and Follow-up Maintenance.
Controls and Manages CAPEX/OPEX & Revenue Budgets of
worth $0.5 Million & $10 Million per annum respectively.
✓ Recovered saving of worth of $0.33 Million per annum through
water recovery / cost optimization at RO & EDI Plants.
✓ Recovered saving of worth of $0.12 Million per annum through
water recovery / cost optimization from Sulfur Plant.
✓ Conduct Technical Evaluation of incoming unit equipment’s.
✓ Conduct cost estimation and optimization of all unit sources.
✓ Prepares and analyses Heat and Material Balances, Process Flow
Diagrams, designs minor plant modifications and follows through
to the project completion.
✓ Ensure Effective implementation and continual improvement of
IMS (HSEQ) Management System that is based on ISO 9001, ISO
14001 & OHSAS 18001 standards.
✓ Provide input and participate in Root Cause Analysis and
proposes corrective actions for performance improvement.
✓ Prepares data, provides input and participates in HAZOP studies
for any modification of existing facilities and plants.
✓ Conduct staff training, development & manpower planning.
✓ Coordinate in-house and third party Inspections and Audits.
✓ Ensure PSM (Process Safety Management) compliance.

Leading team and assisting department Manager for the
uninterrupted supply of all essential utilities to whole complex
managing Sulfur units and Tank Farm while ensuring optimal
resource utilization and Process Safety of the both plant and
personnel through devised standard operating procedures and
staffs practical trainings.

Leading team for uninterrupted supply of all essential utilities to
whole complex while ensuring optimum resource utilization and
Process Safety of the both plant and personnel as per SOP.

Leading team for continual supply of all essential utilities to whole
complex while ensuring economical resource utilization and
Process Safety of the both plant and personnel as per SOP.

Monitoring of Water Treatment Process.
Process includes cooling towers, Reverse Osmosis, Demineralization, Boilers, Generators and Chillers.
Analyzing impurities, quality of water and suggesting chemical dosing.
Preparing Reports on Water Quality.

• Delivered technical and chemical safety services to more than 50 industrial
facilities.
• Conducted system inspections, corrosion control analysis, and operational
safety evaluations.

Engro Fertilizers Limited is a wholly owned subsidiary of Engro Corporation and a renowned name in Pakistan’s fertilizer industry established since 1964. In 2010, the company achieved mechanical completion and started production of its Urea expansion project (Enven-1.3) at Daharki which is the world’s largest single train Urea-Ammonia Plant. Company has adopted world renowned systems like DuPont Safety System and Six-Sigma.

Operations Engineer, Ammonia & Utilities Plant
Monitoring of Bechtel designed Ammonia and Utilities Plant with capacity of 1650 MTD, as Shift Engineer
Process optimization and troubleshooting of the plants along with safe start up and shutdown.
Daily monitoring of machines and processes e.g. Compressors, Gas Turbines, Steam Turbines, Pumps, Reactors, Boiler, WHB, Demineralization trains, BFW, Cooling Water, RO and Hydrolyzer and Stripper Unit.
Monitoring and Inspection of Reforming, Catacarb (CO¬2 Removal), Synthesis, Compressor Post and Utilities Post physically and on TDC.
♦ Ammonia plant troubleshooting, optimization of process and automation.
Strict adherence to working standards and following the critical parameters.
♦ Compressor, Gas & Steam Turbine efficiency evaluation
Develop Reforming and Purification post skill Questionnaire with answers, including Personnel Safety, Technical knowledge, Plant Operation and Emergency Handling steps.
Participation in PHA (Process Hazard Analysis) based on HAZOP and WHAT-IF techniques.
Participation in PSSR, JSA and MSA.
Site compliance with DuPont PSRM, PSM & OHIH

• Operated ammonia and utilities plant systems ensuring compliance with
process safety procedures.
• Participated in HAZOP reviews, Job Safety Analysis (JSA), and energy
optimization initiatives.
• Delivered operator training sessions and safety walkthroughs during plant
operations.

Interned as an Instructor at chemical & Mechanical Department. Taught different subjects of engineering to students.

Interned at Operations Department and gained valuable knowledge about equipment and their working principles, control mechanisms and a detailed understanding of the process description of the fertilizer. My PROJECT was “Improvement In Boiler Feed Water Chemistry Control” came to know about all the water treatment process.