INSTRUMENT & CONTROL SUPERVISOR
AL EZZEL O&M (ENGIE)
Total years of experience :24 years, 0 Months
Commissioning of system and sub-system of process instrumentation field devices of different areas of the project such as Aquadaf, Dual media filters, Cartridge filters, Reverse Osmosis 1st and 2nd pass stages, Potabilization, Monitoring, Sludge, Lime and Chemicals area. (Siemens PCS 7 PLC)
• Installation / Calibration and maintenance of field analyzers on site such as pH, Conductivity, Redox/ORP, Turbidity1720E, Algae, Silt Density Index (SDI), Hydrocarbon, Total Organic Carbon (TOC). Wallace & Teirnan Chlorine MFC depolox 5, APA6000 Alkalinity, Calcium 8810, Hach Lange sc60 /sc100 /sc1000 analyzer make and display.
• Provided technical support to design team and performed all repairs in instruments devices and control system during commissioning / check-out process.
• Coordinates with other Engineers/Supervisors and plant departments as required to obtain support and enforces strict compliance with all QA/QC and safety procedures, resources and services required in accomplishing assigned work.
• Giving instructions & transfer knowledge in an efficient & effective way to ensure the optimum Able interface of various operation and activities with the overall objective of successful completion of the project.
• Monitors & tracks daily progress and work completed comparing plan to actual. Takes appropriate mitigation action to ensure compliance with the plan base on available manpower, equipment materials and in cooperation with planning engineering & project management.
• Preparation and compilation of Calibration test sheets, Functional checksheets, SAT, Change over test, Sequence, Automatic and semi-automatic start-up test, progress report, work ahead schedule, PTW and final documentation and coordination with Owner Engineer for acceptance test up to handover of all accomplished works.
Designation : Sr. Instrument Commissioning Technician
Organization : Japan Gas Corp.(JGC) - Kellog Brown & Roots(KBR) through Qatar Kentz
Project : SHELL Pearl GTL, State of Qatar
Department : Commissioning Instrumentation & Electrical
Duration : May 2009 to June 2010
• Bench / Field Calibration check of Foundation Fieldbus and Conventional smart / HART protocol process field instruments like Emerson Rosemount, Honeywell, E&H make of Level, Flow, Pressure and Temperature Transmitters.
• Simulation and monitoring of process field instruments using appropriate test equipments such as FBT-6/Fieldmate, HART communicator 275 & 375, Druck pressure calibrator. Temperature calibrator, etc.
• Wiring/Loop check-out, Pre-Commissioning/Commissioning works and Functionality testing of all process field instruments as per their description & specification.
• Site control room operator using EPKS 3000 Honeywell DCS software, F&G and IPS system for monitoring, functionality testing and downloading of field process instruments.
• Carry out inspections of materials to make sure it meets the requirements of project specification, pre-commissioning inspection in accordance with the appropriate procedure and checking of loop package specifications and its folders.
• Inspect, test, repair electric, electronic, mechanical & pneumatic instrument and system used to indicate record as well as meters, indicators & gauges to detect abnormal fluctuations.
• Carry out inspections of materials to make sure it meets the requirements of project specification, pre-commissioning inspection in accordance with the appropriate procedure and checking of loop package specifications and its folders.
• Ensure that all instrument assets in the area are maintained safe, efficient, cost effective manner according to agreed maintenance philosophies procedure, practices and HSE methodologies.
Designation : Instrument Technician - QA/QC inspector
Organization : Saudi Arabian Kentz Co., Ltd.
Project : Jubail Acetyls Complex (SIPCHEM), Kingdom of Saudi Arabia
Department : Electrical & Instrument
Duration : August 2007 to May 2009
• Perform bench/field calibration and installation of process field instruments such as safety & control valves, Flow, Level, Temperature & Pressure Transmitters their elements and Switches, Analyzers / Detectors, Indicators & Gauges, Motorized Operating Valves.
• Wiring / Loop check-out, Pre-Commissioning / Commissioning works and Functionality testing for all kinds of process field instruments on site to control room (Yokogawa CS100 DCS). Interacting with other service contractor in testing Fire and Gas and H2S Detection system.
• Supervises work crews in all activities concerned with instrumentation work aspects of a construction and commissioning stage of project, able to demonstrate excellent organizational skills, following policies, procedures & work practices & developing improvements where necessary.
• Preparing Loop test check sheets, loop folders, Quality records and Requesting for Inspection.
• Design modification of PI&D, Hook-ups, Loop termination and schedule into as built plans.
• Carry out inspection of Pre-commissioning inspection for process field instruments, process hook-ups, impulse tubing, conduit / wiring termination, insulation and pressure testing in accordance with the appropriate inspection procedures.
• Making sure that all instrumentation materials / equipments are free from all damages and meets the project specification.
Designation : IC Test Equipment Technician
Organization : Allegro Microsystems Philippines
Project : Electronics Integrated Circuit Manufacturing
Department : Product Support Maintenance / Test Engineering
Duration : March 2000 to August 2007
• Carry out Daily and Preventive Maintenance on Test Equipments Handlers and instruments.
• Analyze, debugged and troubleshoot handler-related / instrumentation system and equipment in facility problems encountered during operation.
• Line sustaining & Monitors uptime and status of equipments and recommended changes for prevention.
• Implements test related requirements and/or improvements
• Performs preventive maintenance on Multitest 85XX series handlers.
• Repair test equipment’s electronic boards and power supplies.
• Conduct training, orientation & familiarization to a newly hired technician.
• Assisting in designing and constructing electronics and mechanical projects to enhance job methods or handler / instrument performance.