John Frederick Castillano, Operations and Maintenance Supervisor

John Frederick Castillano

Operations and Maintenance Supervisor

Canadian Energy Equipment Manufacturing FZE

Location
United Arab Emirates - Dubai
Education
Bachelor's degree, Electronics and Communications Engineering
Experience
8 years, 3 Months

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Work Experience

Total years of experience :8 years, 3 Months

Operations and Maintenance Supervisor at Canadian Energy Equipment Manufacturing FZE
  • United Arab Emirates - Ajman
  • April 2011 to October 2011

Canadian Energy Equipment Manufacturing FZE April 2011 - October 2011
Hamriya Phase II, Ajman, UAE
Maintenance Supervisor
Metal Works for Manufacturing and Development Company for Oil and Gas Clients.

Projects handled: ➢ Oil Rig Stair Towers, High Pressure Cylindrical Tank Vessels, 20x40 ft Container Office, Container Tool Storage and Mobile Containers.
➢ Maintenance and Repair for Computer Numeric Control (CNC) Water Jet Machine, Plasma Machine and Laser Cutting Machine.

Work Experience
* Adept in generating conducive work atmosphere to enhance overall productivity levels for all maintenance department which include mechanical, electrical, and CNC Waterjet operation and maintenance.
* Executes proper procedural steps for on-site installation of electrical power requirements, water connection and sewerage lines as per drawing and data requirements.
* Proper connectivity on Network for Internet and Telephony.
* Coordinate for US and Italy for On-line support in repairing and maintenance of CNC Waterjet Dual-lines, Plasma and Laser Machine.
* Scheduling vehicle regular, breakdown and preventive repairs.

Operations Supervisor at Danfo Middle East FZCo
  • United Arab Emirates
  • August 2007 to May 2011

Danfo Middle East FZCo August 2007 - May 2011
LOB16118, JAFZA, Dubai
Technical Supervisor
Subsidiary of Danfo AB, Sweden (www.danfo.com) a manufacturer of automated sanitary convenience former branch of Nitro Nobel Sweden.

Projects handled: ➢ 30 Multi-functional Automatic Public Convenience units for Abu Dhabi Development Authority and Sharjah Municipality.
➢ Qatar project which consist of 2 Multi-function Automatic Public Convenience, 4 Compact Automatic Convenience and 4 Tetragon Units under Qatar Vision for Doha Municipality.

Work Experience
* Proven expertise in leading all technical and commercial functions - Production, Operations, Quality Assurance, Manufacturing, Process Development & Improvement, Projects Handling, Product Development, Engineering & MIS etc.
* Key competencies in preparation of SOP, designing & implementing quality control systems & procedures and achieve highest quality standards.
* Provide highly visible support for site engineers and clients supplying technical data and drawing, electrical diagrams and automation sequence for operation.
* Demonstrated strengths in implementation & coordination of QMS, EMS, and Occupational Health & safety management system activities. QMS Lead Auditor. (IRCA)
* Systematically identify faults, such as sensory alarm for weight detection, LED sensor, relays and valve function, motor card errors and magnetic starters units.
* Undertake commissioning, testing, calibration, corrective and preventive maintenance of units installed.
* Excellent man-management, time management, and exceptional leadership skills.

Production Supervisor at Al Meera Kitchens LLC
  • United Arab Emirates
  • June 2005 to June 2007

Al Meera Kitchens LLC June 2005 - June 2007 Ras Al Khor, Dubai
Production Supervisor
Local manufacturer for quality wood works and designs, main focus on kitchen cabinets, wardrobes, vanity and Staron worktops.

Projects undertaken: ➢ Subcontractor for "The Gardens- Mugol Cluster" by Al Nakeel, Archirodon, Belhasa and Robust, and other projects in Dubai.

Work Experience
* Organize manufacturing plant, machine operators, installers and deliveries.
* Set the company standard for production work flow, detailed design, drilling pattern, machine program settings and machine calibration.
* Standardized product categories to support manufacturing, based on performance & sizes.
* Preparation of Bill of materials, work instructions, generating Engineering change orders (ECR), releasing Engineering change orders (ECR/ECN) after revisions.
* Met deadlines for bulk production requirements and reliability on manufacturing schedule.
* Proactively contributed in enhancing on time delivery to set target and reducing past due to minimal.
* Proposed and got implemented cost saving measures & modifications to achieve substantial reduction of man days, production cost & raw materials.
* Increased throughput yield by product and process improvements.
* Initiated shadow Boards system for assembly tools/spares storage to ensure right things available all the time without losing time.
* Ensured quality plans are in place for all products/parts for inspection based on product/part specification and drawings. Made SOPs for testing, inspection and processes.

Technical Support Engineer - Operations at Al Meera Kitchens LLC
  • United Arab Emirates - Dubai
  • June 2004 to June 2005

Al Meera Kitchens LLC June 2004 - June 2005
Technical Support Engineer
* Created operational procedures for German machineries like Homag and Sheer Machines such as Computer Numeric Control (CNC), MNC, Edge Bonder, Panel Saw, Drill and Dowel machines, Vertical Drill.
* Handled planning, designing and estimation of project and project proposals.
* Drove initiatives for implementing the concepts of control charts, Pareto analysis, fish bone diagram for analysis and control reject levels.
* Implemented the system of calibration and validation of equipments / tooling periodically.
* Devised effective strategies to ensure aesthetic appearance and outlook of product quality, which was the key factor in export market and fulfilling the voice of customer.

Instrumentation Technician at Lopez Sugar Corporation
  • Philippines
  • July 2003 to May 2004

Lopez Sugar Corporation July 2003 - May 2004 Sagay City Negros Occidental
Instrumentation Technician
Milling and refinery for sugar production process for Philippine and International Consumers.

Work Experience
* Performs preventive, corrective and predictive maintenance activities.
* Repairs a wide range of electronics and electrical devices, pneumatic and mechanical control gears, gauges, pneumatic valves, relays and metering instrument.
* Knowledgeable in logical and sequential control system, such as SCADA and DCS.
* Develop, implement and maintains instrumentation related activities by documenting test data and updating results.
* Performs and checks calculations and design using both computer aided and manual techniques.
* Determines instrumentation requirements by studying manufacturing and testing objectives.
* Provides engineering support for a variety of instrumentation, data acquisition, and control systems.
* Develops instrumentation by designing, modifying, and constructing instrumentation; evaluating cost effective options.
* Evaluate engineering proposals, shop drawings and design comments for sound engineering practice and conformance with established safety and design criteria, and recommend approval or disapproval.
* Provides technical assistance and resolution when electrical or engineering problems are encountered.
* Plans and schedules calibration of process instruments.
* Interpret and review engineering data or reports in order to collaborate with operations on problems involving technical regulations.
* Conduct monitoring alarms, and system function for sugar refinery machines and turbines (centrifuge, cooling towers, crusher, crystallizer, furnace, pumps, steam turbines, etc)

Education

Bachelor's degree, Electronics and Communications Engineering
  • at University of St La Salle Bacolod
  • October 2003

BSC. in Electronics and Communications Engineering at the University of St. La Salle Bacolod, Philippines (S.Y. 2002) Graduate as working scholar

Specialties & Skills

instrumentation and control system
CNC Machine - Plasma, Water Jet, Laser and Router Type
Instrumentation and Control System
Planning Software programs - Autocad, CMMIS, Microsoft Office Suite
Installation, Commissioning, Operation and Maintenance - Industrial Machinery and Automated Machine
PLC, Automated Control System, SCADA, DCS

Languages

Tagalog
Expert
English
Expert