John Frederick Castillano, Operations and Maintenance Supervisor

John Frederick Castillano

Operations and Maintenance Supervisor

Canadian Energy Equipment Manufacturing FZE

Lieu
Émirats Arabes Unis - Dubaï
Éducation
Baccalauréat, Electronics and Communications Engineering
Expérience
8 years, 3 Mois

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Expériences professionnelles

Total des années d'expérience :8 years, 3 Mois

Operations and Maintenance Supervisor à Canadian Energy Equipment Manufacturing FZE
  • Émirats Arabes Unis - Ajman
  • avril 2011 à octobre 2011

Canadian Energy Equipment Manufacturing FZE April 2011 - October 2011
Hamriya Phase II, Ajman, UAE
Maintenance Supervisor
Metal Works for Manufacturing and Development Company for Oil and Gas Clients.

Projects handled: ➢ Oil Rig Stair Towers, High Pressure Cylindrical Tank Vessels, 20x40 ft Container Office, Container Tool Storage and Mobile Containers.
➢ Maintenance and Repair for Computer Numeric Control (CNC) Water Jet Machine, Plasma Machine and Laser Cutting Machine.

Work Experience
* Adept in generating conducive work atmosphere to enhance overall productivity levels for all maintenance department which include mechanical, electrical, and CNC Waterjet operation and maintenance.
* Executes proper procedural steps for on-site installation of electrical power requirements, water connection and sewerage lines as per drawing and data requirements.
* Proper connectivity on Network for Internet and Telephony.
* Coordinate for US and Italy for On-line support in repairing and maintenance of CNC Waterjet Dual-lines, Plasma and Laser Machine.
* Scheduling vehicle regular, breakdown and preventive repairs.

Operations Supervisor à Danfo Middle East FZCo
  • Émirats Arabes Unis
  • août 2007 à mai 2011

Danfo Middle East FZCo August 2007 - May 2011
LOB16118, JAFZA, Dubai
Technical Supervisor
Subsidiary of Danfo AB, Sweden (www.danfo.com) a manufacturer of automated sanitary convenience former branch of Nitro Nobel Sweden.

Projects handled: ➢ 30 Multi-functional Automatic Public Convenience units for Abu Dhabi Development Authority and Sharjah Municipality.
➢ Qatar project which consist of 2 Multi-function Automatic Public Convenience, 4 Compact Automatic Convenience and 4 Tetragon Units under Qatar Vision for Doha Municipality.

Work Experience
* Proven expertise in leading all technical and commercial functions - Production, Operations, Quality Assurance, Manufacturing, Process Development & Improvement, Projects Handling, Product Development, Engineering & MIS etc.
* Key competencies in preparation of SOP, designing & implementing quality control systems & procedures and achieve highest quality standards.
* Provide highly visible support for site engineers and clients supplying technical data and drawing, electrical diagrams and automation sequence for operation.
* Demonstrated strengths in implementation & coordination of QMS, EMS, and Occupational Health & safety management system activities. QMS Lead Auditor. (IRCA)
* Systematically identify faults, such as sensory alarm for weight detection, LED sensor, relays and valve function, motor card errors and magnetic starters units.
* Undertake commissioning, testing, calibration, corrective and preventive maintenance of units installed.
* Excellent man-management, time management, and exceptional leadership skills.

Production Supervisor à Al Meera Kitchens LLC
  • Émirats Arabes Unis
  • juin 2005 à juin 2007

Al Meera Kitchens LLC June 2005 - June 2007 Ras Al Khor, Dubai
Production Supervisor
Local manufacturer for quality wood works and designs, main focus on kitchen cabinets, wardrobes, vanity and Staron worktops.

Projects undertaken: ➢ Subcontractor for "The Gardens- Mugol Cluster" by Al Nakeel, Archirodon, Belhasa and Robust, and other projects in Dubai.

Work Experience
* Organize manufacturing plant, machine operators, installers and deliveries.
* Set the company standard for production work flow, detailed design, drilling pattern, machine program settings and machine calibration.
* Standardized product categories to support manufacturing, based on performance & sizes.
* Preparation of Bill of materials, work instructions, generating Engineering change orders (ECR), releasing Engineering change orders (ECR/ECN) after revisions.
* Met deadlines for bulk production requirements and reliability on manufacturing schedule.
* Proactively contributed in enhancing on time delivery to set target and reducing past due to minimal.
* Proposed and got implemented cost saving measures & modifications to achieve substantial reduction of man days, production cost & raw materials.
* Increased throughput yield by product and process improvements.
* Initiated shadow Boards system for assembly tools/spares storage to ensure right things available all the time without losing time.
* Ensured quality plans are in place for all products/parts for inspection based on product/part specification and drawings. Made SOPs for testing, inspection and processes.

Technical Support Engineer - Operations à Al Meera Kitchens LLC
  • Émirats Arabes Unis - Dubaï
  • juin 2004 à juin 2005

Al Meera Kitchens LLC June 2004 - June 2005
Technical Support Engineer
* Created operational procedures for German machineries like Homag and Sheer Machines such as Computer Numeric Control (CNC), MNC, Edge Bonder, Panel Saw, Drill and Dowel machines, Vertical Drill.
* Handled planning, designing and estimation of project and project proposals.
* Drove initiatives for implementing the concepts of control charts, Pareto analysis, fish bone diagram for analysis and control reject levels.
* Implemented the system of calibration and validation of equipments / tooling periodically.
* Devised effective strategies to ensure aesthetic appearance and outlook of product quality, which was the key factor in export market and fulfilling the voice of customer.

Instrumentation Technician à Lopez Sugar Corporation
  • Philippines
  • juillet 2003 à mai 2004

Lopez Sugar Corporation July 2003 - May 2004 Sagay City Negros Occidental
Instrumentation Technician
Milling and refinery for sugar production process for Philippine and International Consumers.

Work Experience
* Performs preventive, corrective and predictive maintenance activities.
* Repairs a wide range of electronics and electrical devices, pneumatic and mechanical control gears, gauges, pneumatic valves, relays and metering instrument.
* Knowledgeable in logical and sequential control system, such as SCADA and DCS.
* Develop, implement and maintains instrumentation related activities by documenting test data and updating results.
* Performs and checks calculations and design using both computer aided and manual techniques.
* Determines instrumentation requirements by studying manufacturing and testing objectives.
* Provides engineering support for a variety of instrumentation, data acquisition, and control systems.
* Develops instrumentation by designing, modifying, and constructing instrumentation; evaluating cost effective options.
* Evaluate engineering proposals, shop drawings and design comments for sound engineering practice and conformance with established safety and design criteria, and recommend approval or disapproval.
* Provides technical assistance and resolution when electrical or engineering problems are encountered.
* Plans and schedules calibration of process instruments.
* Interpret and review engineering data or reports in order to collaborate with operations on problems involving technical regulations.
* Conduct monitoring alarms, and system function for sugar refinery machines and turbines (centrifuge, cooling towers, crusher, crystallizer, furnace, pumps, steam turbines, etc)

Éducation

Baccalauréat, Electronics and Communications Engineering
  • à University of St La Salle Bacolod
  • octobre 2003

BSC. in Electronics and Communications Engineering at the University of St. La Salle Bacolod, Philippines (S.Y. 2002) Graduate as working scholar

Specialties & Skills

instrumentation and control system
CNC Machine - Plasma, Water Jet, Laser and Router Type
Instrumentation and Control System
Planning Software programs - Autocad, CMMIS, Microsoft Office Suite
Installation, Commissioning, Operation and Maintenance - Industrial Machinery and Automated Machine
PLC, Automated Control System, SCADA, DCS

Langues

Tagalog
Expert
Anglais
Expert