Kai Mulenga, Business Development Manager

Kai Mulenga

Business Development Manager

SOGEC-tp

Location
Zambia
Education
Bachelor's degree, Industrial Science Technology
Experience
24 years, 11 Months

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Work Experience

Total years of experience :24 years, 11 Months

Business Development Manager at SOGEC-tp
  • Mauritania
  • My current job since December 2018

Last Employment

11/2014 - 01/2017 Great Containment Environment Katanga (GCEK) SARL, Lubumbashi, Democratic Republic of Congo
Technical Director
■Senior management staff member, directed business activities for GCEK. My exceptional competencies in leadership, business and technical knowledge and my skills in Reliability Maintenance and Engineering Services enabled me to successfully identify business for GCEK and competently executed the work in a competitive market.
■Trained local personnel in the company (in DRC, I learnt Swahili during that stage) in various reliability maintenance skills and engineering knowledge in order to have competent personnel and delivered services to our clients successfully.
■As Technical Director, I handled all business development and technical affairs of the company covering all maintenance and projects activities on the surface and underground - for fixed plants and mobile equipment.
■Spearheaded the Business development and marketing for continued operations and followed up with clients on problematic areas providing maintenance solutions to the satisfaction of our clients.
■Successfully supervised and carried out Condition Monitoring activities such as Vibration Analysis, Laser Alignment, Infra-red Thermography, Airbourne Ultrasound and Non-Destructive Testing methods. Introduced predictive maintenance systems to our clients to improve their asset and plant machinery availability.
■Supervised the planning and scheduling of all condition monitoring activities, prepared schedule compliance, supervised and developed staff in the respective departments on maintenance activities and attained the desired objectives by ensuring plant equipment was monitored consistently and thereby reduced unnecessary breakdowns.
■Submitted reports timely and gave appropriate recommendations to our clients, this helped them plan for any possible disruptions and provided predictive maintenance solutions where they had non in existence.
■Carried out root cause failure analysis on failures to prevent re-occurrence of the same problems that led to failure and also provided a solution to the cause and operations.
■Held safety talks each morning and ensured sectional staff were safety conscious as they went out on site.
■Prepared and updated working procedures, risk assessments for the respective activities and ensured sectional staff fully understood the assigned tasks and risks in the respective environments and assignments.
■Prepared company budgets, monitored costs and controlled expenditure and all associated costs. ■Recommended training needs for personnel and advised on equipment investment in line with business projections.
■Represented the company in all technical and management matters.
■Carried out the required equipment calibration checks conforming to international standards, in accordance with the requirements of test and work procedures.
■Ensured all testing equipment was maintained in good working order.

at National Electricity Corporation (NEC) of Sudan
  • January 2002 to November 2012

2002 - present
Provided NDT consultancy services to National Electricity Corporation (NEC) of Sudan in establishing an NDT department. Carried out a plant survey of various equipment and recommended maintenance
procedures and practical training programme for NEC Engineers to carryout inspections in-house using
Ultrasonics, Liquid Penetrant and Magnetic Particle inspection methods.
NDT Level 3 in Magnetic Particle Testing, ASNT NDT Level 2 in Ultrasonics, Magnetic Particle and
Liquid Penetrant methods. Highly experienced and competent in practical work using Ultrasonics,
Magnetic Particle, Liquid Penetrant and Visual Inspection methods, equipment set up, selection of methods and techniques, interpretation of codes, standards and specifications. Welding inspection of
fabrications on settling, wash and storage tanks for the new leach plant project at Mopani Copper Mines
Plc, Nkana Mine, Kitwe, Zambia using the Liquid Penetrant (root examination), Magnetic Particle and
Ultrasonics methods. Highly competent in Thermographic inspections of Mechanical and Electrical
equipment for the detection of electrical and mechanical faults and or processing faults.

NDT Practitioner at ULTRAMAG ENGINEERING SERVICES LTD
  • December 2008 to March 2011

12/2008 - 03/2011 ULTRAMAG ENGINEERING SERVICES LTD, P.O. BOX 20614, KITWE
NDT Practitioner
Provide day to day liaison with client's management and maintenance personnel to ensure
that proper channels of communication are maintained in order to ensure that the required work scope is
addressed in a timely and proper manner. Coordinating and directing both equipment and manpower resources to ensure the provision of an effective and efficient service. Ensuring that all company personnel are fully
conversant with the level of service to be provided including familiarity with and the promotion of all safety
practices and routines dictated by the Company or the Client. Ensure that all NDT equipment, testing
procedures and techniques used are suitable for and are capable of producing the required test data. Carry out the required calibration checks in accordance with the requirements of test procedures and to compile timely and accurate records which confirm the satisfactory operation of the combination of instruments and accessories. Interpret test data in accordance with the established acceptance criteria and the compiling of
timely and accurate test reports which clearly confirm the test findings and which provide
sufficient information to allow the duplication of the test. Provide consultancy services in NDT and training in
Ultrasonics, Magnetic Particle and Dye Penetrant inspection methods. Market services for my company
Ultramag and carry out site visits in order to recommend the appropriate inspection method in order to achieve the desired results.

I have wide industrial experience in a local Petroleum refinery, (Indeni Petroleum Refinery), Ultrasonic weld
inspection, Ultrasonic thickness testing, lamination check and Magnetic Particle inspection on plates, boiler
tubes and pipelines and Quality Assurance audits on fabrication works. Other plant environments include
Mining, Cement, Hydro Power Station, and Sugar Industry.

MANAGER RELIABILITY SYSTEMS at SKF ZAMBIA LIMITED
  • January 2004 to September 2008

01/2004 - 09/2008 SKF ZAMBIA LIMITED, Kitwe,
MANAGER RELIABILITY SYSTEMS
Managing the Reliability Systems Department and providing specialised services such as Condition Monitoring
(Vibration Engineering), Non-Destructive Testing, Oil Analysis, Thermography and engineering consultancy in the same activities to clients within and outside the country. Provide day to day liaison with client's
management and maintenance personnel to ensure that proper channels of communication are maintained in order to ensure that the required work scope is addressed in a timely and proper manner. Coordinating and
directing both equipment and manpower resources to ensure the provision of an effective and efficient service.
Ensuring that all company personnel are fully conversant with the level of service to be provided including
familiarity with and the promotion of all safety practices and routines dictated by the Company or the Client.
The department comprised six members of staff including myself. Duties included planning and delegation of project work to subordinates, staff development and identifying new business opportunities in both new and established areas of operations and providing consultancy services to other SKF Branches in other
countries in the field of NDT and Asset Management.
Competent in skills and knowledge in setting up, calibrating and operating equipment, conduct tests, and interpret inspection results, evaluate and document results in accordance with procedures approved by the
appropriate Level 3 or customer agency. I am thoroughly familiar with the scope and limitations of the methods
(UT, MT, PT) in which I am certified and capable of directing the work of trainees and Level 1 personnel.
Prepare and approve inspection reports from subordinates (Level 1) . I am conversant with Non-Destructive
Testing (NDT) instructions and procedures; interpretation of codes, standards, and specifications; selection of methods, techniques, and procedures.

NDT - Evaluator at ALFRED H KNIGHT (Zambia) LIMITED
  • April 2003 to December 2003

04/2003 - 12/2003 ALFRED H KNIGHT (Zambia) LIMITED, P.O.Box 20303, Kitwe
NDT - Evaluator
Assigned projects by the Head of Non-Destructive Testing Department throughout the country including all
mines in Statutory Testing of Winding Plants, Winding Rope Attachments, Mine Cage Suspension Gears and other non-statutory projects using Visual, Ultrasonics, Liquid penetrant and Magnetic particle inspection
techniques. Supervised workshop staff, ensuring work assigned to them was carried out promptly and to laid down procedures.
Responsible for procurement of safety attire for workshop staff and consumables as well as maintaining
adequate stocks, ensured that all fixed and portable equipment was checked accordingly and maintained in good
working order.
Produced technical reports on all work carried out in workshop and on site. Communicated results of all work
done to clients upon completion of test work.

NDT - Consultant at ASTEC LIMITED
  • Zambia
  • June 1999 to January 2003

06/1999 - 01/2003 ASTEC LIMITED, Kitwe
NDT - Consultant
Established an NDT department in the company and expanded the service through extensive marketing. Trained two NDT technicians practical NDT and theory in Liquid
Penetrant, Ultrasonics, Magnetic Particle and Visual methods. Prepared working
instructions. Marketed the NDT service, carried out projects and supervised subordinates.
Prepared budget proposals and controlled costs in the department. Set targets and ensured achievement of departmental goals. Provided
consultancy services in NDT, prepared working instructions and test techniques for the applicable methods i.e. Ultrasonics, Magnetic Particle and Liquid Penetrant Inspection
techniques.

NDT Evaluator at ZCCM Technical Services
  • March 1993 to February 1999

03/1993 - 02/1999 ZCCM Technical Services, Kalulushi
NDT Evaluator
In-house training in Non-Destructive Testing, Ultrasonics, Magnetic Particle and Liquid
Penetrant inspection techniques, under the supervision of a Section Leader Statutory
Services. Carried out projects assigned by Section Leader to various mines and processing
companies throughout the country in accordance with provided work instructions and procedures. Recorded all inspection results and technical information for evaluation by the
section Leader. Work done included Statutory Testing of Winding plants, Winding rope
attachments, Mine cage suspension gears through out Zambia Consolidated Copper Mines
(ZCCM) divisions. Studied information and literature on NDT developments world wide
keeping abreast with advancements in testing methods and equipment. Supervised
workshop staff and maintained good stock of consumables, safety attire, ensured
equipment was in good working order. Communicated results of all work done to the
Section Leader and clients immediately upon completion of test work. Produced monthly
reports on all work done.
Presented familiarization talks on the benefits, importance and application of NDT to clients in industries.
Skills Computer literate, conversant with lotus, microsoft excel, word perfect, corel word perfect, corel draw and microsoft word applications. Familiar with Vibration Analysis, Laser Alignment, Oil Analysis and
Infra-Red Thermography techniques and qualified to level 1 in Thermography.
Develop and upgrade my technical experience acquired in industry in order to, contribute more
effectively and efficiently to the attainment of organisational goals, and advance in my technical career.
Currently pursuing NDT level 3 in Ultrasonics, Magnetic Particle & Liquid Penetrant methods. Hold a
clean driving licence.
Experience

Education

Bachelor's degree, Industrial Science Technology
  • at Copperbelt University
  • November 1992

1988 - 1992 Diploma Industrial Science Technology, Copperbelt University, Kitwe

High school or equivalent, Grade 12 School Certficate
  • at Mpelembe Secondary School
  • December 1986

1985 - 1986 Grade 12 Certificate, Mpelembe Secondary School, Kitwe.

Specialties & Skills

Home Inspections
Quality Inspection
Site Inspection
Condition Monitoring
DESTRUCTIVE TESTING
INSPECTION ULTRASONICS
INSPECTIONS VIBRATION ANALYSIS
MAGNETIC PARTICLE
MAINTENANCE
NDT THERMOGRAPHY
NON-DESTRUCTIVE LIQUID PENETRANT
NON-DESTRUCTIVE TESTING
TESTING
TRAINING

Languages

English
Expert
Swahili
Intermediate
French
Beginner