Srsenior Mechanical Engineer
TCI SANMAR CHEMICALS SAE
Total years of experience :15 years, 7 Months
• The Maintenance Leader for the Alco Ethylene, propylene plant/Cacl2 Business Team (BS) in conjunction with BCG (Boston Consulting Group).
• Establishing the MIQA system at TCI Company as a part of the MIQA team.
• Installation and commissioning of the CACl2 plant with a Russian vendor.
• In charge of the 1.4 million USD ramp-up project for the Cacl2 facility in 2021-2022, and accountable for ensuring budget performance.
• FMEA was used in the RCFA of high-precision products, which resulted in a 40% improvement in reliability and a 26% drop in manufacturing costs.
• Make sure Corrective and Preventive Actions (CAPA) are carried out in line with the condition monitoring report from Condition-Based Maintenance (CBM).
• Lead inquiry into incidents and carry out RCA/RCFA.
• Produce monthly, quarterly, and yearly MTBF, MTTR, and MTTF reports.
• Creating SAP material and purchase requisitions.
• Supervise and communicate with maintenance contractors about MRO schedules.
• Being aware of API 610, 682, and 686 standards for applications involving pumps and turbomachinery
• Align business renewal plans by determining, evaluating, and selecting the equipment's criticality in accordance with PSM.
• Implement authorized reliability improvement efforts, as well as extra projects for assigned equipment and sites, from conception through start-up, in accordance with management of change procedures.
• (2019) successfully completed the biggest shutdown at the Alco-Ethylene facility (reactor catalyst replacement utilizing Syndol Catalyst).
• (2020) Overhauling a 350 TR refrigeration station and a screw compressor (HOWDEN) for propylene gas.
• (2020) Overhauling liquid ring compressor stations CHRAM.
• (2021) Overhauling API centrifugal pumps Flowserve, KSB multi-stage pump stations
• Fill out the PTW "permission to work" form on the applicant's behalf for any tasks that require technicians to be present.
• Examine and improve the current preventative maintenance (PM) schedules and hours.
• Adopting HSE safety precautions and guidelines
• Performing maintenance on seaport equipment Crane, trucks Diesel engine, pneumatic and hydraulic systems (CVS, TERBERGE, SINO TRUCK), and Volvo-Scania-Cummins
• Construct technical reports as necessary.
• Primary contact to make sure that setups for PMs for new utility, facility, and process equipment calibration and maintenance operations, lubrication, and stockroom parts are in the CMMS/SAP system.
• Examine and enhance the current preventive maintenance (PM) program and hours.
• Putting safety measures and HSE regulations into practice.
• Pumps, compressors, blowers, agitators, vessels, columns, scrubbers, burners, crushing and sieving equipment, heat exchangers, valves, and screw-metering diaphragm centrifugal single and multistage PVDF pumps are all included in the machinery.
• In charge of organizing and executing comprehensive overhauls of rotating and stationary industrial equipment, including vertical and horizontal pumps, centrifugal and screw compressors, and other pumps.
• A laser was used to line up the shafts.
• Planning and gathering the necessary resources for all turnaround actions was my responsibility as the person in charge of mechanical activities during any closure.
• Determine and report the MTBF, MTTR, and MTTF on a monthly, quarterly, and annual basis.
• Determining the underlying causes of problems with rotating machinery.
• Achievement:
• (2016) Successfully overhauled Ethylene an integral geared centrifugal compressor (ATLAS COPCO) with an Indian vendor at TCI Sanmar Co. (replaced bearings, dry gas seals, and impellers).
• (2017) large inspection for Air centrifugal (4th) stage compressor at AIR LIQUIDE Co.
• Aqueous column (KOCH-GLITSCH): all internals replaced; large inspection for integral gear.
• Installing, pre-commissioning, and launching the first Chinese-led kaolin project in the Middle East.
• Implement the program and procedures necessary to guarantee that all equipment is running properly.
• Develop SMP (Standard Maintenance Procedures) and perform PM, PdM, and CM.
• Carrying out maintenance on rotating and static mechanical equipment, including centrifugal pumps, Ingersoll Rand screw compressors, jaw, impact, and cone crushers, air blowers, bucket elevators, belt and screw conveyors, and pressure hydraulic filters,
• mining machinery (Loader, excavator, bulldozer and trucks) NYSANY Co.
• Being present at every mechanical meeting, giving the manager of the mechanical department a daily report on progress, and interacting with other disciplines.
• Assists with the creation of capital spares refurbishment requests for essential rotating and stationary equipment.
• ACHIEVEMENTS
• Modified and assembly Dewatering machine with belt conveyor (54m).
• Trained 15 operators to operate the kaolin processing machinery.
• The ideal employee in East Qantara's industrial zone in 2010.
Spray characteristics from External Mixing Air Blast Atomizer with grade Excellent.
