Director of Maintenance
BOEING
مجموع سنوات الخبرة :24 years, 3 أشهر
OPERATIONS, ENGINEERING, MAINTENANCE/REPAIR, MANUFACTURING PROCESSES 2000 - 2014
Production / Flight Test - BOEING, 787 DREAMLINER Project (Highland Group), Mukilteo, Washington
• Responsible for mapping workflow on Flightline manufacturing processes to identify key issues affecting the organization's ability to complete and deliver aircraft on time, including, an inexperienced workforce, broken supply chain, lack of business and shop floor processes
• Design and implement a plan to capture, prioritized improvements, structured management system to track and maintain performances.
• Reengineered shop floor process and workflow to include work cells, and kitting areas.to increase production
• Developed and implemented a System for Managing production.
• Reengineered the supply chain with the ability to identify and track long lead-time items.
• Designed and implemented a shop floor performance reporting system with the ability to track individual performances and to identify and resolve barriers.
• Developed and implemented a front-to-back Master Production Schedule. Developed production standards, 5's, dynamic productivity and takt time reporting.
Director of Maintenance - G.C.Group, Singapore International Airport, (SIA) Singapore
• Representative on the Crown Prince of Saudi Arabia (Presidents) B.B.J. 777 Family Jet and (SIA) Singapore International Airline's A320, A330.
• Managed SIA mechanics through proper Aviation procedures with operations checks, Power on/off, DCN's, Advisories, Inspections of Systems, Scheduling and Engineering orders (EO)
• Performed C-checks and D-checks on aircrafts, also DCNs
• Responsible for inspection, parts replacement and ordering for aircraft
• Briefing and Debriefing and solving various procedures utilizing test manuals. Management consultations of procedures and conformances with the FAA requirement (s)
Flight Test Manager / Aircraft Engineering - Sikorsky, United Technologies W. Palm Beach, FL
• Managed the pilots, engineering department in Scientific Aircraft Testing and sophisticated ground operations.
• Management over scheduled maintenance, mechanics, supervisors, and production
• Established Structural Dynamic, Kinematics Limits for flights.
• Oversaw testing, evaluation, parts replacements, and ordering relative for aircrafts
• Directed all aircraft Propulsion System Test Beds (PTSB), Ground Test Vehicles (GTV's), Project Management and development of flight test activities.
• Direct all validations of Sikorsky's Helicopters, S76 and S92 Manual Verifications. Control production of Aircraft on Flight status requiring engineering tests inspections and modifications not specified in operation and acceptance procedures or Aircraft Test Manuals
• Resolved component, sub-system, or system level problems, Engineering orders (EO), Briefing and Debriefing of Engineering Test Flights.
• Maintained and Operated FAR Part 145 Repair Station activities on UH 60, S92, CH 53 and S76 Helicopter (s)
Subject Matter Expert - Boeing, Charleston, SC
• Managed / solved principle engineering issues; scheduled and assessed product lifecycles.
• Researched Quality and Solutions to increase productivity of the 787 Dreamliner Manufacturing Program.
Engineer, Research, Quality Assurance, Electronics, Qualifier/Trainer, Line Maintenance, Electrical Airframe wiring and Aircraft Installation (s)
• Evaluation of factory production and was responsible for assisting levels, upper management to shop floor
• Provide Subject Matter Expertise (SMES), Manage Product, Inspection, Root Cause Analysis, Electrical Bonding, ESD, Installation of Safety Devices/Wires Harness, Fiber Optics, Log on and off MES system, EI, 5'S, Research ME's, Write Work tags/Drawing Revisions, Inspect, Job assignments, Monitor Progress, Report quality deficiencies and Access IP's and work documents. Manage, Prepare Reports
• Recommended Revisions for Complex Electronic Matters/Solutions Schemes. Implement/Develop Technical Training Curriculum for Boeing Testing and Compliance Resolution.
Director / Operations, Repair - Lockheed Martin, Greenville, SC
• Managed/Performed Modifications on (UH 60) Blackhawk, (CH 47) Chinooks and Apache Helicopters.
• Testing flight director: managed gps satellite simulations, navigation, radios, color radar, pitot static, computer assessments, quality essentials, tdr testing, analog/digital multimeter, megohmeter, repair/solder, coax, single/double sided pc boards, apg (removal, repair and installation, cockpit instrumentation, rigging and aircraft/avionic components), along with management of work on aircraft projects, inspection, and systems. (included C-130s)
• Oversaw scheduled maintenance including post and pre-flight tests, C-checks, D-checks, and mods.
• Maintained compliance with federal manuals and guidelines. Installed of tecas navigation/ communication system: modification, prototype testing, trouble-shooting, repair avionics, and modify many other
instrumentation systems.
Avionics Design Engineer, Gore Design Completions, San Antonio, TX
• Management of Engineering and leadership relative to drawings to production
• Responsible for generating and revising electronic engineering drawings on Auto CAD 2007/Catia V5, applicable to commercial corporate jets. 737, 757, 767, Air Bus A320, A330, and other various luxury fix wing aircraft.
• Researched and designed electrical/mechanical piece parts and installation drawings for modification
program and proto type with Allied Signal, Honey Well Electrical Systems, Tangent Electronics, Sat Com and Air Show Systems
Supervisor of Crews - Lear Seigler Inc., HAAF Honolulu, Hawaii/Robins AFB, Warner-Robins, GA 2005 - 2008
• Provided supervision of crews for modifications and installations for • Supervised UH 60, AH 64, CH 47 and C-130 fixed wing and rotary wing.
• Performed Numerous Modifications and Quality control of the aircraft engines. functional testing on UH 60 Black Hawks helicopters, testing flight director, gps satellite simulator, navigation, radios, color radar, pitot static, computer assessments, quality essentials, tdr testing, analog/digital multimeter, megohmeter, repair/solder, coax, single/double sided pc boards, apg (removal, repair and installation, cockpit instrumentation, rigging and aircraft/avionic components)
• Assisedt pilots in trouble shooting power on avionics such as radar, CDU, ECU, SDC along with many avionics systems, manual, electric systems. Installation of tecas navigation/communication system, modification, prototype, trouble-shoot, repair avionics, and modified many other avionics instrumentation.
Director of Operations - Banyan Aviation (FBO), Fix Base Operator Ft. Lauderdale, FL
• Directed and oversaw maintenance on Citation I & II, Saab 340, Hawker Beechjet, Navajo, Gulf stream I,
II, III, IV, V, Challenger 300, Cheyenne, Pilatus and Bell Ranger Helicopter (s)
• Performed Operational/Power Checks, Trouble-Shoot, Repair Various Avionic Systems such as TCAS, Honeywell, Bendix King Nav, Flight Director Computer, Auto Pilot, Egress, EFIS, GPS, RMI, SDU, ILS, VOR, RDU, PDU, IFF, FMS, ADF, MFDU, FDR, ICS, EGPWS and many other avionic systems.
Inspector / Operations, Repair and Modifications - Lockheed Martin Corporation, Savannah, GA
• Responsible for training, inspections, and instruction to technicians on various electronic/electrical techniques.- repair and modifications
• Was responsible for oversight of heavy maintenance and repairs of fixed and rotary aircraft
• Assured quality control, modification of jet engines, functional testing on (CH 47) Chinook, ( UH 60)
Black and the Hawks helicopters, (AH 64) Apache, testing flight director, gps satellite simulator, navigation, radios, color radar, pitot static, computer assessments, quality essentials, tdr testing, analog/digital multimeter, megohmeter, repair/solder, coax, single/double sided pc boards, apg (removal, repair and installation, cockpit instrumentation, rigging and aircraft/avionic components) along with many avionics, manual, electric systems.
• Provided installation of tecas navigation/communication system, modification, prototype, trouble-shoot, repair avionics, and modified many other avionics instrumentation
Supervisor / Modifications - Gulfstream/General Dynamics, Savannah, GA
• Responsible for supervision of crew assignments of Gulfstreams II/III/IV&V, review avionic assessments, customer relations, electronic/electrical modifications, functional testing, installation of following systems; EGPWS, TCAS, Highspeed data, SATCOM/MAGNASTAR, HUD, Direct TV, Air show, Auto pilot, Nav, Weather Radar, communication systems, trouble-shoot and repair numerous avionic/electrical systems.
• Supervised and managed maintenance crews for repairs of all Gulfstream aircrafts
Avionics/Aviation Contractor - Lockheed Martin Corporation, Greensville, SC
• Functional testing on fixed wing and helicopters, testing flight director, inspection, gps satellite simulator, navigation, radios, color radar, pitot static, madar computer, tdr testing, analog/digital multimeter, megohmeter, repair/solder, coax, single/double sided pc boards, apg (removal, repair and installation of ailerons, cockpit instrumentation, flaps, rigging, landing gears, and aircraft/avionic components) along with many avionics, manual, electric systems. Installation of tecas navigation/communication system (Allied Signal and HoneyWell), modification, prototype, trouble-shoot, repair avionics, and modified many other avionics instrumentation.
Avionics Supervisor - Raytheon Aerospace Incorporated, Oklahoma City, OK
• Functional testing on fixed wing aircraft and helicopters, testing flight director, navigation, radios, color radar, pitot static, madar computer, tdr testing, megohmeter, repair single/double sided pc boards, and many other avionics systems.
• Installation of tecas navigation/communication system (Allied Signal and Honeywell), modification, prototype, trouble-shoot, repair avionics, and modified many other avionics instrumentation.
Supervisor/ Maintenance - Dept of Transportation, Winston-Salem, NC 1994 -1998
• Supervised and scheduled crew assignments.
• Certified as an OSHA supervisor.
• Developed safety program for Winston-Salem City Government. Instructed safety classes, installations, inspection of systems, maintenance and repair of traffic control signals and related equipment.
• Supervised and reviewed work of field crews and the repair of a variety of traffic signals. Instructed employees in the proper electronic solid state controllers. Responsible for crew members' evaluations.
• Developed and implemented safety program for the Department of Transportation, Traffic and Signals/Signs Division. Managed and supervised contractors and employees in heavy construction, installation of underground and overhead communication cable.
Aircraft Electronic/Electrician Technician Avionics Division, MCAS Cherry Point, NC 1991 - 1994
• Supervise/Inspector of avionic/electrical team and certified aircraft components, liaison with engineers
• Designed aircraft electronics/electrical prototype components
• Troubles shoot aircraft avionics systems utilizing microprocessors and other various test equipment
• KC-135, FA 18, AV-8B, DC-9/10, AH-1, MD11, MD 80/90 Cessna, F-4, C-130, C-141, C 17. C-5, A-4, CH 53, CH 46, OSPREY (V 22) & OV 10,
Design Engineer Chrysler Technologies Airborne Systems, Havelock, NC 1989 - 1990
• Responsible for generating and revising level-III engineering drawings applicable to the C-130 Avionics System Improvement Program Phase Three
• Performed design engineering; researched and designed mechanical piece parts and installation drawings for a modification program. Designed electrical and mechanical systems for Blue Angels fixed wing aircraft.
SKILLS / EXPERTISE Leadership / Operations Maintenance/Repair 145 / 135 / 91 Engineering Management Corporate, Regional, Commercial Jets Avionics Specialization Project Management Aircraft Systems Quality and Maintenance
B.S. Aviation Management, 1992 - Southern Illinois University, Carbondale, Ill Major in Federal Law and Aviation Management
Digital Electronics and Engineering (1983-1984) Community College of Allegheny County, West Mifflin, PA Diploma - Architectural Drafting and Construction
Triangle Technical Institute, Pittsburgh, Pennsylvania