Maintenance Engineer, HSE & Quality
Baker Hughes Company
مجموع سنوات الخبرة :12 years, 8 أشهر
Adeptly led the team in achieving defined health safety and environment (HSE), service delivery, cost, and quality goals. By driving awareness on interdependent HSE culture. Also, focused on improving and strengthening quality culture. And as well, implemented continuous improvement activities to eliminate waste and defects in oil and gas drilling and auxiliary equipment.
Developed procedures for equipment installation, maintenance, and inspection.
Implemented company and customer quality and HSE management systems.
Planned and performed internal and contractor quality and HSE audits.
Performed audit follow-up and closeout for non-conformance and observations.
Provided employees with HSE and quality and technical guidance.
Attended HSE and quality calls, received global HSE and quality incident alerts.
Cascaded incident alerts to employees with preventive actions to undertake.
Supported and guided external HSE and quality audits and supplier quality checks.
Reported near-misses and first-aid cases and analyzed safety and quality observations.
Participated in material review boards for decision making on the equipment disposition.
Initiated and implemented HSE and quality activities, such as campaigns and meetings.
Ensured controls and barriers are in place following hazard identifications.
Prepared hazard risk assessment (HRA) for equipment and tasks, with periodic updates.
Completed HSE and quality incidents' root cause analysis (RCA) and corrective actions.
Certified non-destructive testing and inspections reports of oil and gas drilling equipment.
Collaborated with other teams for HSE events like fire and emergency drills.
Collaborated with global teams to find solutions to challenging technical and quality problems.
Monitored and updated statistical data and key performance indicators (KPIs).
Conducted and facilitated HSE and quality training according to need and budget.
Evaluated engineering processes for improvements in HSE, quality, turnaround times, and costs.
Ensured compliance with relevant policies, procedures, standards, and regulations.
Executed continuous improvement and other assigned projects.
Issued and closed out work permits for contractors' construction works.
Supervised safety during heavy-duty rigging operations.
Ensured daily and periodic third-party inspection of lifting equipment and accessories.
Followed-up on the approval of government permits for radioactive sourse handling.
Created awareness of stop-work authority as a tool for interdependent HSE culture.
Expertly coordinated a wide range of tasks including, installation, troubleshooting, testing, assembly, disassembly, and inspection of mechanical and electro-mechanical equipment. Effectively championed quality assurance and control (QA/QC) programs and coordinated health safety and environment for the team.
Organized daily toolbox talk and reported HSE and quality observations
Carried out job safety analysis (JSA), quality spot audits, and 6S audits.
Ensured calibration and tracking of measuring and test instruments.
Performed maintenance and inspection of mechanical and electro-mechanical assemblies.
Examined inspection, assembly, and disassembly procedures, and test verification accuracy.
Aided in the set-up of experiments and recording of experimental data.
Executed inspection, repair and disposition of parts and equipment.
Maintained document management systems as part of quality programs.
Handled parts requirements, stock availability, and made replacement orders.
Configured installation, maintenance, inspection, and test stations and systems.
Provided guidance, mentorship, supervision and leadership in the absence of the manager.
Assisted in the development of maintenance and inspection procedures documentation.
Provided coaching and assessment to technicians for qualifications.
Delivered technical training in the training centre.
Synchronized with suppliers to place orders, received and inspected supplies. Accurately analysed costs and expenditure and assign to client or facility as appropriate. Planed and scheduled maintenance for HVAC systems, power generation, water treatment and sewage plants, and swimming pool. Perfectly organised monthly reports and other reporting functions. Accomplished company HSE and carried out other duties as assigned by the manager. Successfully supervised construction works such as civil, mechanical, electrical, plumbing and other installations.
Established daily incoming work orders, faxes, and/or mail and guaranteed proper distribution internally and externally for customer satisfaction.
Successfully distributed work orders, permit to work and ensure all work orders are actioned according to their response as defined by SLAs and KPIs.
Interacted with technical staff and outside contractors regarding work requirements to assure all maintenance completed within the time and budget.
Proactively transferred equipment and personnel from one mill/plant to another as necessary. Skillfully managed and maintained the heating, cooling and ventilation systems in the factories. Sustained a preventive and routine maintenance schedule, including inspection of conveyors, Pneumatic and hydraulic systems, pumps, turbines, compressors, engines, valves, actuators, heat exchangers, etc. Responded to operations work orders in a timely manner by prioritizing with the maintenance manager based on production needs. Resourcefully arranged turn around/overhaul maintenance of the aluminium rolling mills and coating plant for enhanced production.
Accomplished preventive, predictive, shut-down, general and other maintenance of Aluminium manufacturing/rolling mill and coating plant, lathe machines. Professionally scrutinised contract work on the plumbing, mechanical and other related systems in the factory, to check the quality and standard of the jobs done.
Actively controlled and assigned the work of maintenance employees, also Inspected work for completeness, to ensure the reliability of the Aluminium rolling mills and coating plants. Periodically inspected all equipment and tools, including overhead cranes, hoists etc. used at the factory and reported and executed any needs.
Determined material, equipment to be used and order supplies and parts used in factory maintenance with the approval of the maintenance manager.
Supervised, installed, inspected, repaired and maintained the plumbing, mechanical, electrical and other related systems in all rolling mills, and coating plants.