Manager Commissioning(Mechanical)
DUbai Electricity and Water Authority
مجموع سنوات الخبرة :38 years, 9 أشهر
• Managing and co-coordinating the execution of engineering design and commissioning activities of projects in accordance with contract specification and technical standards.
• Organizing and implementing systems necessary to monitor and control site activities for achievement of successful commissioning and smooth hand over to user departments in safe and reliable manner.
• On going project M-station of cap. 2400 mw power and 140 MIGD desalination plant of project cost 2 Billion USD. Now commissioning activities are in progress. The project consists of six Siemens Gas turbines of F- class machines (278 Mw ISO rating) and three Alstom steam turbines of each 235 mw each, and eight desalination plants.
• The commissioned L-station phase-11 combined power and desalination plant cap.1400mw and 60 migd water consists of four Gas turbines of Siemens 4000F model 278mwe (ISO) each and two condensing extraction team turbines of cap. 237 mw each and four desalination units of 15 MIGD each. Cost of the project is 1Billion USD.
• L-station Phase -1 consists of Three GTs of GE 9FA series and two BPSTs from Toshiba and five desalination units from FSIA..Total cap. Of 900 Mw and 70 MIGD water production. Project cost of 0.4 Billion USD (Power only)..The plant was commissioned in the year 2005 and when I joined final commissioning tests and performance tests were done under my supervision.
•Reviewing the commissioning procedures, drawings, participating plant commissioning review meetings, HAZOP study, and commissioning activities related to power and desalination plant.
• To assist in all the activities this requires supervision, coordinate and follow-up with consultant/contractor.
•Coordinate the day-to-day activity related to plant commissioning. Attend site commissioning/erection and other technical meetings.
•Follow-up the tests on completion of the plant. Monitor and report any defect/deficiency in the plant or any deviation from the contractually specified scope.
As a shift Manager, I was responsible for the following:
• Safe, efficient and economical operation of power plant as per original equipment manufacturer operation procedure, to supply uninterrupted and reliable power to grid as per PWPA (Power and water Purchase Agreement).
• Ensure that the operating procedures for the plant are understood, observed and complied with.
• Guiding operators during emergencies for safe operation of plant.
• Raising the defect card to bring the deficiency of equipment to the notice of maintenance staff.
• Make accurate records in the plant log book as to any conditions that may affect the safety of the plant
• Coordinating with maintenance for making availability of stand by equipment.
• Monitoring the efficiency and performance of the plant.
• Ensure that a watch is kept on the condition of all equipment and installations in the plant, take such measures as are necessary to prevent or alleviate any immediate danger to the plant, any condition that may impair the safety of the plant.
• Start-up and shutdown of the units depending up on LDC request as per OEM procedures.
• Maintaining the power and water production as per LDC request within the limits of power and water purchase agreement (PWPA)
• Isolating the equipment for safe maintenance.
• Preparing unusual incident reports.
preparations of operational; budgets, chemical inventory.
Reviewing of standard operational procedures.
Participation in safety Audits and ISO certification meetings.
The captive power plant consist of three pulverized coal Babcock front fired steam generators of capacity 265tph / 105ata / 485؛c each and three extraction-condensing turbo generators of capacity 30mwe each. Power plant is connected with grid at 220kv level. Electrical system consists of 220kv / 33kv / 11kv / 6.6kv / 415v.
The plant utilities consist of Process plant consists of H2S generation plant used in process for production of Heavy water. Handling 200tons of H2S.Fully aware of H2S safety precautions.N2 generation plant for purging of lines. Waste water treatment plant for treating H2S contaminated water before disposal.
As a Operations Superintendent Engineer I was responsible for:
• Monitoring the efficiency and performance of the plant.
• Preparing the Boiler Tube Failure reports and suggesting corrective action.
• Preparing and maintaining the plant operation and maintenance procedures.
• Estimation of unit generation cost and heat rate of the turbine cycle.
• Co-coordinating with state pollution control board.(environment)
• Co-coordinating with operation for equipment operational procedure updating.
• Co-coordinating with state electricity board for power demand agreements consists of maximum power demand limit, power factor limits, power import and export limits and penalty clauses etc.
• Preparation of loss of generation and unusual occurrence reports.
• Plant safety review committee member to review safety measure taken in the plant.
• Co-ordination with Load Dispatch Center (LDC).
• Monitoring the efficiency & performance of the plant equipment.
• Follow up with maintenance department for making availability of stand by equipment.
• Co-coordinating the annual overhauling activities while plant is under shutdown.
• Assessing the staff working under me.
My responsibilities as the Commissioning Engineer were:
First Division with distinction State merit scholarship.(given by Govt.) Merit Cum means scholarship(Given By college)