LINE MANAGER
Nigerian Bottling Company Limited
Total years of experience :23 years, 5 Months
. Identify and address any mindsets that could be barriers to the target changes on the line
. Minimize other SLE losses, namely EPL and OPL, speed losses, and minor stops (indicative
best practice)
. Ensure good condition of the equipment to reduce breakdowns and planned maintenance
tasks to ensure a tight control on cost per case.
. Share set KBI with the team and effects the use of performance dash board for transparency
. Enforce GMP, GHK, and 5s activities and Ensure successful implementation of IM
(improvement memo)
. Ensure all material yield target are met during production.
. Download weekly Pareto analysis from SAP and tackle to three issues with low effort high
impact.
. Prepare, present and interpret production KBIs, make recommendations which results in
increased productivity and efficiency; reduce cost and improves customer satisfaction while
following production plans
. Coordinate the development of One-Point Lesson/ SOP for effective production operation
. Driving maintenance improvements.
. Provide maintenance management leadership.
. Planned and execute Schedule Maintenance orders within the assigned deadlines.
. Maximizing the value of the asset base while ensuring a tight control on operational costs.
. Responsible for monitoring and continually improving standards of performance and quality
within the operation
. Analyse cost centre variances and investigate ways to improve cost performance
. Provide timely feedback to team members for better performance and develop successors
. Carried out TPMS on all tetra pak equipment with recommended check list.
- Also experience on Programmable Logic Control
1. GE FANUC (Profecy Machine Edition)
2. Logic Master 90-30 Series
3. Allen Bradley
4. S5 and S7
- Tetra Pak Equipment
1. Fillers: TBA19, TBA8, A3 FLEX 100V&150V,
2. CAP FLEX 70, CBP 70, HELIX
3. SHRINK 51
4. Processing Equipment’s: PASTUERIZER,
5. SHEAR MIXER
- Canning Line Equipment
1. KHS Filler, Rotofeeder,
2. Kister,
3. Palletizer
4. DE palletizer,
5. ANGELUS (Seamer)
6. SIDEL ( Cermex)
- RGB Line Equipment
1. KHS Filler,
2. Capper, Mixer,
3. Labeller,
4. Checkmat,
5. Blow-moulder,
6. Variopac.
. Responsible for implementation and execution of Planned and Schedule Maintenance
orders.
. Ensures reliability of asset through effective supervision of maintenance task.
. Co-function with controller and planner in planning for effective maintenance strategies.
. Implement Good Manufacturing Maintenance practice and procedures.
. Provide timely feedback to team members for better performance and develop successors
. Ensure optimal usage of available resources for maximizing production target at least cost.
. Ensure shift/ line production plan execution, providing of define quality, at optimal cost by
organizing team member available.
. Ensure that team member develop the right skill set for performing their job effectively.
. Ensure equipment availability.
. Routinely servicing equipment to extend asset life and prevent failure.
. Routinely monitoring equipment for change in condition indicating the need for
maintenance before additional failure occurs.
. Execute machine start up, continuous operation, shut down and change over following
standard procedure in a safe way to avoid risk damage or waste.
. Establishes and maintains basic equipment condition (Cleaning, Lubrication, and
Tightening).
. Maintains sufficient lubrication to the machine according to the standard lubrication
program and identified lubricating point using approved lubricants.
. Tights bolts and Nuts and replaces worn / broken ones based on a daily check.
. Demonstrate enthusiasm to learn out of mistake.
. Identifies and ensures immediate correction of unsafe conditions and work practices.
. Mechanical fittings and installation
. Basic PLC training and Basic pneumatic and Electro-Pneumatic Training.
. Electrical installation and fault findings.
. General welding of metals (
. Execute plant startup and short down procedure in a safe way to avoid damage or waste.
. Help to create, maintain and repair the electronics component used in any of the device that
involves electricity.
. Maintain records and files, preparing reports and order for low stock part.
. Lead the team of technician that installation of a full CALCIUM CARBONATE PLANT with
project Engineer.
. Termination of all electrical equipment and text run the drives.
. Distribution of wet waste material for production of roofing sheet.
. Assist operators during production.
. Carry out machine cleaning during changeover or end of production.