Piping Engineer
GS E&C
Total years of experience :6 years, 3 Months
*Take Charge of Installation and Erection of all mechanical Activities There Are Three products Lines (Tomato-Orange-Mix Fruit-Pogrom Nate).
*Taking Charge of Factory Utilities Like (Chillers -Glycogen Unit - Boilers -Air hand Unit- Compressors Area).
*CIP Room and preparation Area.
*Installation of Daily Tanks and Storage Tanks.
*Piping Installation All over The factory Lines (Soft water-Normal water-Air -Steam)
*Fire Fighting Lines All over the Factory and machines Scope.
*Filling machines of All Products (Product Line for Tomato)
(Product Line for Orange Juice and Mix Fruit)
(Total line PET Line Product and also For Glass Type)
General Duties
• designing and implementing cost-effective equipment modifications to help improve safety, reliability
• developing a project specification with colleagues, often including those from other engineering disciplines
• developing, testing and evaluating theoretical designs;
• discussing and solving complex problems with manufacturing departments, sub-contractors, suppliers and customers;
• making sure a product can be made again reliably and will perform consistently in specified operating environments;
• managing projects using engineering principles and techniques;
• planning and designing new production processes;
• producing details of specifications and outline designs;
• recommending modifications following prototype test results;
• using research, analytical, conceptual and planning skills, particularly mathematical modelling and computer-aided design;
• considering the implications of issues such as cost, safety and time constraints;
• working with other professionals, within and outside the engineering sector;
• Monitoring and commissioning plant and systems.
Working as General Mechanical Engineer
(Planner Engineer - QC & QA Engineer - Production Engineer - Maintenance)
About Maintenance Tasks:
*Take Charge of Maintenance of all mechanical and also Electrical Equipment
There are two Different Types of Machines for Large Volume Cosmetics Production Called (WEILER AND ROMELAG)
* Maintenance Management Overview All Equipment Like Chillers (Hitachi), Air Handling Units, Compressors, Autoclaves (SPM & Fan Aqua), Labels’ Machines, Packing Machines.
*Taking Charge of Making Preventive Maintenance of All Mechanical Activates
*Taking Charge of Predictive Maintenance Checking the Oil Level and the Temperature and all the Conditions that Suits with the Environment of the Machines
*Installation of all Mechanical Activates like Pumps, Heat Exchanger, Pipes Connection Between the Solutions Tanks and From -To The Machines .
*Installation Pumps Different Size and its Electrical Connections
*Checking the Quality of the Production Unit and All over the Work Environment.
*Following of the HSE Tasks (Health Safety Environment) Recharge of the Safety of the Manpower.
*Packaging and Printing:
• Packaging development with various materials: plastics, films.
• Execute Production Target with complete scope from primary through tertiary packaging development
• Generation and execution of test plans and reports of The Final Products
• Creation and maintenance of timelines Through The Shifts
• Completion of qualification programs for new packaging designs and materials.
• Completion of cost savings initiatives as related to package designs and materials
• Travel to vendor and manufacturing locations for support of packaging project activities
• Hands-on evaluation of packaging for conformance to Customer requirements.
• Establish and set up the packaging operations from conception to delivery
• Assist with finding manufacturing locations and equipment
• Ensure that all production equipment purchased is installed and validated to meet set production criteria
• Manage packaging equipment engineering in all aspects of the assessment, evaluation, specification, and procurement of any required production operational unit equipment
Position: Jr Site Engineer Piping
Project Description:
1- “Borouge - 2 Cracked Gas Poly Ethylene Plant Project" with Total Cost (1.3 Billion US$) to produce (1.3 Million Tons/ Year Poly Ethylene) for Client "Abu Dhabi Polymers Company" with Main Contractor "LINDE Company" at (Ruwais - 2) - Abu Dhabi - United Arab Emirates (UAE).
My position in (Borouge -2) project is Jr Site Engineer Piping of Hot Section Area
Which Includes:-
- (Area 19 & Pipe Rack 72) East - West Inter Connecting Pipe Rack with 3 Boilers.
- (Area 20) Boiler Feed Water System Area.
- (Area 21) Process Steam System Area
- (Area 10) Cracked Gas Area.
- (Areas 11:17) Inter Connecting Areas with 7 Furnaces.
- (Pipe Rack 71) East - West Inter Connecting Pipe Rack Between (3 Boilers &
7 Furnaces) and Main Pipe Rack (70).
- (Area 22) Wash Water System Area.
Duties as Site Construction Engineer
1- Make sure that the site received the last revision of (P&ID - G.A - ISO) drawings approved
For construction before starting execution phase.
2- Share (QA/QC) Engineer in marking the approved drawings for construction with
"Welding Maps".
3 - Establish good organization for (Manpower & Equipment) through engineers and chief of
(Fitters & Welders) to achieve good progress with high quality everyday according to project
(Time Schedule).
4- After the execution phase is starting and going on then, my everyday duties are:-
- Supervise and Follow up the works and solve any problems to be sure that the works are done
In proper (Way & Time).
- Establish Daily Progress Report.
- Establish Daily Problems Report such as (Material Shortage - Equipment
Damage…etc.).
- Discuss the “Progress & Problems” Reports in Staff Meeting to solve any problems and arrange for the works on the next day.
5 - Supervise and follow up the (Sub-Contractors) performance and make sure that their works are done in proper (Way & Time).
6 - Make sure that all the client comments are incorporated.
7- After all hot works are completely finished in proper (Way & Time) after covering all
(Punch Lists) then, arrange for carrying out “Hydro Test” according to “Hydro Test
Procedure & Loops” and finally, Sign the (Hydro test Certificates).