Instrument Foreman
HOT engineering & construction
Total years of experience :15 years, 0 Months
HOT engineering & contracting Co., Kuwait as Instrument foreman at KNPC refinery
Preventive and corrective maintenance
Trouble shooting and instrument replacement
Honeywell PKS and FF
shutdown activity
Project Managed:
•Synchronous Motor Excitation System replacement in Hydrogen unit - KNPC (MAB) refinery
•Replacement of compressor local control panel in Utility, AGRP unit- KNPC (MAA) refinery
•Electrical & FA modification in service building - Equate Petrochemical
Significant Achievements:
•Performed as E&I Engineer and preparing work schedule, necessary drawings, list of documents requirements and other project deliverables while monitoring project execution activities with respect to tender requirement
•Installation/commissioning/troubleshooting of I&C system, DCS Foxboro AI system, measuring and control instruments/equipment, connectivity over hardwire/Modbus/HART/FF, Bently Nevada, compressor control and package establishment
•Handling material/equipment requirement with technical aspects and approach vendor/supplier
•Perform role of site engineer activities like execution plan, requirement of materials, installation, trench excavation, cable laying, testing and co-ordinate activities in line of project
•Interfacing with sub-contractor and providing necessary project input while discussing with client for technical queries; monitoring work progress, material and manpower arrangement
•Monitoring project with-in pre-defined time frame with minimum design change and profit margin
•Handling testing & commissioning of electrical control system and troubleshooting
•Prepare work inspection reports, punch list and project dossier
Project Managed:
•EPIC for RLC potable water storage tanks & pumps at Ras Laffan Industrial City - Oil and Gas (Client: QP)
•GTC78 upgrading of Wastbay & Gharaffa water pumping station (Kahramma)
Significant Achievements:
•Led the instrumentation and process control system installation, testing and commissioning activities
•Execution and maintenance of control panel, PLC/SCADA system, field equipment, transmitters, control valves, SCS, Loss prevention system and complete wiring from filed equipment to control panel
•Examined and verified control system operation sequence & logic according to control philosophy and as per operation department requirement during FAT & SAT
•Modified instrument drawings & documents like hook up diagram, method statement, connection diagram, cause & effect chart, alarm & trip schedule, I/O list, plant operation manual
•Installation and commissioning of PT, LT, TT, FT, MOV and process digital indicator over hard wire
•Preparation of QA/QC report and raising punch list during different stage of project execution
•Managed loss prevention device installation, testing and co-ordinate with end-user safety department
•Processed tenders and prepared BOM, reviewed project tender and scope of work
Significant Achievements:
•Scheduled shift duty and led various electrical and instrumentation daily activities
•Implemented preventive maintenance and identified alternate solution to prevent frequent breakdown
•Measured process breakdown and lead team to solve to ensure minimum breakdown of plant operations
•Led SAP operations for material requirement, purchase requisition
•Modified system as production requirement and also with aspect of better quality product
•Checked the maintenance of electrical equipment like distribution boards, motors, drives, lighting, UPS
•Maintained instrumentation system like PLC (Allen Bradley, Siemens), HMI, Level Controller, P&ID, Vacuum-Pressure-Limit Switch, Sensor, Proximity Switch, Valves
•Established problem by involving the team and plan for remedial action during lean production time or immediate depends on the seriousness of the problem
Projects:
•KPCL Maralihalla pump house at Bellary in Karnataka
•WATCO Water treatment plant at Bhubaneswar in Orissa
•Panjrapur & Pise water supply project of BMC at Thane in Maharashtra
•NAVADA (GWSSB) pumping station at Barwala in Gujarat
•Chokarao lift irrigation system ph-II at Warangle in Karnataka
•KUWS & DB pumping station and Water treatment plant system
courses: Certified Rockwell Automation course of LNX & VIEW BASIC and LNX & View Advanced from Rockwell Automation (CoE), Bangalore •Certified Automation course from PROLIFIC Automation in PLCs, SCADA, and VFD