MD MUSTAFA

Responsible for operating petroleum refinery, maintains safe, reliable and environmentally sound facility.

Plant Operations

• Continuous monitoring of throughput
• Continuous vigilant in the field by taking round at regularly interval.
• Chemical injection rate controlling in crude column overhead line and desalter.
• Check desalter interface level and current at regular interval.
• Note down field reading for cross check with DCS. (i.e. LT/FT/PT etc.)
• Pump changeover / isolation for maintenance.
• Monitoring the smooth and safe operation of rotating equipment like pump, compressor fin-fan cooler, FD/ID fan of heater, etc.
• Sampling of various products for laboratory testing.
• Checking of firebox and burner flame pattern, burner change over in heater.
• Ensuring all standby pumps are always in healthy and warm up condition.
• Maintain the record for the future/past shut down job.
• Ensuring strict compliance with safety procedure, work permit procedure.
• Check lube oil/ seal system and oil level in reservoir in recycle gas compressor.
• Following proper housekeeping to ensure clean and safe work area.
• Other job instructed by shift in charge and panel operator.




Equipment and system handle for process field

Compressors
• Centrifugal compressor with lube oil system (turbine pump and electric pump)

Pumps
• Single/multistage centrifugal pump, various speed drive reciprocating pump, Diaphragm pump, Submersible pump Centrifugal/Reciprocating pumps with motor. Operation LPG pumps Operation of Hot slurry pumps

Equipment
• Induced/forced draft fan, crude desalting, separation, compression, steam turbine, Desalter, Flash drum, steam ejector, Heat exchanger.
• Column - Primary Absorber, Sponge Absorber, Amine Absorber, Stripper,

Heater
• Single fire heater which is capacity 24.81 mmkcal/hrs.




Column
• Primary Absorber, Sponge Absorber, Amine Absorber, Crude distillation column, Vacuum dryer, stripper, Splitter

Heat Exchangers
• Different types of Reboilers, Cooler Fin fan coolers, shell and tube types, reboiler

Vessel
• Reflux/overhead drum/ Flare Knock out Drums, Coalescer LP/MP condensate system.

Under Ground Drain System
• Underground Oily water drainage & close hydrocarbon drainage system.

Fire & Safety Equipments
• Fire hydrant/monitors/deluge valve/Sprinkler system.


. Over 11 years 5 months of experience in:

Handled responsibilities of DCS operation.
Quality Assurance & Control MIS Reporting
Customer Service/ Coordination Material Management
Dispatch Operations Plant Operations (Chemical)

. Gained expertise in production planning & coordination along with material management
. Ability to relate to people at any level of management & significant experience in working with customers & cross-functional teams
. Skilful in managing end-to-end production operations with key focus on profitability & ensuring optimal utilization of resources
. Core competence in developing multifunctional, innovative, value added & cost effective solutions
. Acquired a clear understanding of industry & technology trends with distinction of instituting quality control techniques to achieve product excellence at the lowest overall costs
. Demonstrated excellence in devising significant solutions and managing day-to-day production & manufacturing operations for making effective utilization of man, machine, method & materials
. Expertise in streamlining systems with proven ability to enhance operational effectiveness
. Proficient in implementing quality functions to facilitate robust quality management systems
. Sound knowledge of production processes, quality control and other techniques
. Focused professional with strong problem solving and leadership skills

• Gained expertise in production planning & coordination along with material management
• Ability to relate to people at any level of management & significant experience in working with customers & cross-functional teams
• Skilful in managing end-to-end production operations with key focus on profitability & ensuring optimal utilization of resources
• Core competence in developing multifunctional, innovative, value added & cost effective solutions
• Acquired a clear understanding of industry & technology trends with distinction of instituting quality control techniques to achieve product excellence at the lowest overall costs
• Demonstrated excellence in devising significant solutions and managing day-to-day production & manufacturing operations for making effective utilization of man, machine, method & materials
• Expertise in streamlining systems with proven ability to enhance operational effectiveness
• Proficient in implementing quality functions to facilitate robust quality management systems
• Sound knowledge of production processes, quality control and other techniques
• Focused professional with strong problem solving and leadership skills

• Responsible for handling shift operations and performing ISO/TS 16949:2008 audits
• Handled responsibilities of DCS operation.
• Assigned the tasks of implementing automation strategies, optimizing process control.
• Studying the input, output and processes in the manufacturing system, identifying ways of improvement and taking corrective actions
• Handling activities pertaining to various types of pumps, blowers & compressors etc.
• Sophisticated equipments like pH meter, Gas Chromatograph, Mettler Balance, ORSAT Apparatus, IPHT, etc.
• Conducting monthly off-spec analysis & providing remedies
• Managing process related SAP jobs

 Despatch and customer complaint handling.
 Responsible for studying the input, output and processes in the manufacturing system and identifying ways of improving it.
 Preparing in monthly MIS generation.
 Monthly Off-spec analysis & its remedy.
 Handled of the various sophisticated equipments like pH meter, Gas Chromatograph, Mettler Balance, ORSAT Apparatus, and IPHT etc.
 Rubber mixing and basic rubber testing(REHO, Mooney test etc)