Md Nehal Alam Md Rizwan Alam

Curriculum Vitae E&I QC Inspector Or Instrumentation Engineer MOHAMMAD NEHAL ALAM Email:njamui@yahoo.com Contact:+968-90366922 Date of Birth : 28.10.1976 NATIONALITY : Indian CAREER OBJECTIVE Aramco Approved With Sap No 70014719 & PDO Approved Searching for responsible position to Utilize to Knowledge and Experience acquired in oil & gas sector.Track record of relevant E&I QA/QC, construction and commissioning experience on Instrument and Electrical Systems on international onshore or offshore facilities, and demonstrate a deep understanding of construction commissioning projects Technical Qualification 1. Diploma of Engineering in Instrumentation, Passed in 1998 2. Matriculation From Janta High School Adsar Passed in 1995 Computer Awareness : Microsoft Word, Microsoft Excel/ Microsoft Access Language known : English, Hindi (speaking and writing) Organizational Experience in Gulf and Indian: TOTAL 16 Years (Oil & Gas Fields, refineries, Oil & Gas, Petrochemical, Fertilizer, plants, Oil & Gas Drilling rigs) 16 years in which 13 years in Gulf I have worked with most reputable companies in world’s best work standards and excellent safe environment. In the Refineries and gas plant as well as oil & Gas sector I have got multiple inspection of installation experience in process control and automation, Fire and Gas monitoring and protection system, PLC & Relay logic based ESD System, Power distribution, Transformers, Bus Tie Ducts, HT & MV and instrument Cables laying, glanding & Termination, Substations to field and Centre Control room to Junction boxes and field, Equipment Installation Pre-commissioning & commissioning i.e. HT, MV switchgear, MCC, DB's etc. This is due to my involvement in various projects as E&I QC Inspector, E&I QC supervisor, Instrumentation QC Inspector, and Instrument supervisor, for troubleshooting of verity of Pneumatic, Hydraulic, PLC, DCS based measuring and control systems. I have participated in large projects in erection, commissioning and QA/QC in very hard and remote areas therefore I am suitable for working in remote locations for challenging projects. I am fully conversant with the NEC and international code such standard and producer. Strong Technical Knowledge about the following: Inspection of installation Electrical works: HT, LT Transformers, Siemens High voltage cables tested (132KV) IR test & Continuity and HI-POT test AC, DC Motors All types including HT, MV, LT (Siemens, GE, Dresser) Bus tie Duct HT, MV, LV Cables Switch gear 420KVto 220KV,breakers, MCC's UPS system Plant lighting, building lighting, Street lighting, Emergency lighting system. Cathodic protection system Lightning protection system Plant Electrical Grounding & Ear thing system Load shedding scheme and logic Instrumentation and Communication works: Distributed Control System: Beiley-Infi 90, Yamatek Honeywell-TDC 3000. Yokogawa-Centum 3000. Witnessed of installation hardware instrumentation, loop check, pre-commissioning, commissioning & trouble shooting with DCS, PLC, & SCADA System. Conducting the SAT of the DCS, PLC/ ESD & SCADA System Inspected of installation of Panels like DCS, PLC, LCP, LCS, F&G, System and Damper System ESD System: PLC & Relay logic based ESD systems, Siemens S7, Honeywell. Control Panels and PLC Cabinets and SCADA system Fire & Gas and Smoke detection System: General Monitors, Detronics, Gas Turbine Speed Control: Mark-5, Gascon Conventional Speed Control Vibration Monitoring System: Bentley Nevada 3300. Wood Ward Speed Governor: Wood ward Compressor Surge Control System: C.C.C. (Compressor Control Corporation)Burner Management System: Pneumatic and PLC based burner management system for boilers and FurnessFiled Instrumentation: All types of Flow, Level, Temperature, Pressure Instruments including control valves and Gas Analyzers/Chromatographs. Communication System: CCTV, Intercom system, PABX Worked on the following Industrial Standards:  National Electric Code (NEC)  Underwriters Laboratories Standards  National Electrical Manufacturers Association Standard  National Fire Protection Association standards  Instrument Society of America Recommended Practices and StandardsEnergy Industries Council Publication CC1 P/1 (Contractors Committee on Instrumentation) Instrument Installation  Saudi ARMCO Engineering Standards.(SAES)  Brunei Standards (Shell) Familiar with regional standards:ASTM, BSI, IEC, ANSI, API, NEC, NEMA, SA RP12.6,ISARP12.2.02,ISATR12,ANSIMC96.1,ANSIMC80.1/3,ASMEB1.20.1,NEMAICS6,ICEA,AEICCS9/8,NEMA250,NEMAVE1,NEMAVE2,IEC 60079-17, NFPA 497,NFPA70E and Comp Ex etc. Work Experience 1. Field Transmitters: Inspection for installation & Commissioning of "SMART Series HART Protocol & FF protocol"  Transmitters (Rosemount and ABB Series)  Pressure Transmitter (DP type)  Level Transmitter (DP type, Displacer type, Radar, Interface, GWR types)  Flow Transmitter (DP, Mass, Electromagnetic types)  Temperature Sensors (Thermocouples & RTDs) 2. Control valves:  Inspection of calibration, testing and Maintenance of control valves of various vendors like ( Fisher, M IL, Chemtrols, Flowserve)  Servicing of their accessories i.e. Limit switch, positioner’s (Fisher & Metso), I/Ps, Air regulators, ASCO & Norgren Solenoid Valves etc.  3. ON/OFF valves:  Inspection of Testing and Maintenance of ON/OFF valves of various vendors like (EI-O-Matic, KOSO, Virgo, Rotork) 4. Witnessed of calibration, loop checking and trouble Shooting of plant operation problems, Loop checking of field instruments like T/C, RTD, Smart Transmitters, Mass flow meter, Radar Level Transmitter, Stroke Checking and Calibration of Control valves (make-Fisher, Chemtrols, MIL). Offshore Safety Courses: • BOSIET Basic Offshore safety Induction & Emergency training Course (OPITO) • HUET Helicopter Underwater Escape Training Course from (OPITO) • H2S / Training Course Certification (OPITO) EQUIPMENT COMMODITIES SPECIALITISE • Switchgear • Circuit Breaker • Transformer • MCC • WHCP,ESD and HPU • Meggaring (IR) test, Loop test and Continuity test • BMS • HVAC • Generator • Control Panel • CCTV Familiarized systems • Foxboro SPEC 200 systems • PLC( Honeywell FSC& HIMA, Siemens) • DCS (Honeywell TDC 3000,Foxboro I/A system • FCS ( Rosemount, Delta V & Honey well (EMERSION) • CAC Baker RTUs & SCADA Automation systems • Condition Monitoring Systems (Bentely Neveda) 3300 & 3500 systems and Prognots WORKING SKILLS • Instrument and Valve specification • Instrument and control circuit design • Functional Requirements Specification creation Control Narrative creation • DCS and PLC software configuration • DCS and PLC hardware configuration • Control Systems Panel assembly and wiring • Factory Acceptance Testing • System startup and loop checking • Loop tuning • System Maintenance • Instrument Calibration Project Lead responsibilities TOTAL WORK EXPERIENCE APPROX 16 YEARS Career Summary: Company : INTERTEK (OMAN) Project : LEKHWAIR EMC, ODC PDO Designation : E&I QA/QC Inspector Duration : 03.March.2017 to TILL Company : ALSUWAIKETS SUPPORTS SERVICES (KSA) Project : ONSHORE MAINTAION POTENTIAL PROJECT ARAMCO Designation : E&I QA/QC Inspector Duration : 05.January.2016 to 15.December.2016 Responsibilities In charge for the quality assurance/quality control in relevant to construction disciplines, • Ensuring reviews, witnessing and monitoring activities are conducted as per the approved suppliers/subcontractors QCP’s/ITP’s • Daily control site surveillance, inspection and test according to approved ITP reviewed and interpret approved construction plans, procedure and specification to prevent Error’s in implementation. • Review all documents, materials and drawings submitted by the EPC contractor prior to the approval by the company. All approval shall be conformance of British standards and acceptable international standards • Review of documents like job procedures, QCP, ITP, Method statement electrical and instrumentation specification and drawings, for compliance of the concerned codes and standards, additional requirements as per specification sequence of activity, electrical scheme, and job hazard analysis • Prepare daily reports and logbook entries for all activities that violate and deviate from the company standards and Quality Schedule • Witnessing and sentencing of all site inspections within the progress of work • Coordinate all site inspections with the site contractors • Ensure that all inspection reports are accurate and that all attached documents are current status • Review all inspection reports for compliance • Liaise with the site construction engineers and provide assistance when requested • Coordinate with the sub-contractor and EPC QC inspectors for the resolution of site problems • Coordinate with the site subcontractors to ensure that communications exist and are maintained • Assist the site subcontractors in the resolution of drawing interpretation • Attend the weekly QC meetings • The issuance of non-conformance reports in conjunction with the site QC manager • Perform variety complex of inspection for all installation in accordance with NEC/NFPA 70 or equivalent standard in materials, methods, specification and hazardous area identification. Preparation of field change sheet due to discrepancy between other trades and arrange discuss withthe QA/QC Manager and other higher parties. • The completion of site instructions and coordinate their closure and review of inspection test packages during the course of construction activities • Doing the site surveillance and raising SOR and NCR and Following up with the construction team and contractors to close the NCR.NCRs will also be issued in cases of repeated instances of non-conformity • Provide sufficient feed-back to QA/QC Manager on the day to day quality issues. To supervise and carry out effective implementation of work schedule to clear punch list. • Inspection of all Electrical equipment’s as per IEC 60079 at Hazardous areas • Preparing test plans, supervision and coordination of Commissioning activities for Power transformers, Voltage Regulators, CB's, PT's, CT's, HV Switches and Station Service Equipment and AC/DC System such as UPS, Chargers, Batteries and Transfer Switches • Installation & pre-commissioning of GTG’s & electrical sub-stations – Main & Jetty Substation • Installation & commissioning of 2 No’s of 11 KV/6.6 KV - 16/20 MVA capacity transformers, 8 No’s of 6.6 KV/415 KV – 1.2, 1.5, 2.0 MVA capacity transformers & HT, MV & LV switchgears • Installation & commissioning of bus ducts rated 415 V, 5000 A & 4000 A • Installation & commissioning of UPS - Emerson (2 No’s), Battery banks & Battery Chargers, • Installation, IR & continuity test & Termination of cables from one equipment to another equipment in substation • Installation & testing of cabling for Air-heaters, Storage Tanks, Fire Water Pump House, Service Water Pump House & process facilities in the field • Inspection of completed works from quality perspective by verifying if the given activity was carried out within the guidelines of project approved documents • Inspected of installation & commissioning of electrical sub-stations – SS-1111 & SS-1110 - 2 No’s of 33 KV/6.6 KV - 16/20 MVA capacity transformers • Inspected of installation, Testing& Commissioning of high voltage cables of 33 KV of more than a 1.5 KM in length from SS-1 to SS-2 and SS3 • Inspected of installation, testing & commissioning of MV switchgear, LV switchgears, LV transformers 6.6 KV/0.415 KV (8 No’s) & bus ducts rated 415 V, 5000 A & 4000 A • Inspected of installation & commissioning of UPS (4 No’s), Battery banks & Battery Chargers, • Inspected of installation of cable trays & cable laying installation for various types of instrument cables like core, pair, triad, shielded & non shielded • Inspected of installation, IR & continuity test & Termination of cables from one equipment to another equipment in SS-1,2,3 and CCR to field • Interpret different electrical/instrumentation drawings, review, & check to field installation in verification of quantity installed. • Went to Vendors Facility to check on manufacturing progress, monitor overall purchase order progress, and find ways to increase production to achieve faster delivery of materials. • To be familiarizing and get understanding of all concerning drawings (IFC, Single line drawings, vendor termination drawings and etc). • Responsible for verifying that the electrical equipment’s like transformer, switchgears, MCC, UPS etc are installed at the site accordance with project specification, procedures • Inspection of electrical Underground and Above ground cables laying as per the project requirements • Inspection of Electrical Equipment function test and Illumination level testing of lightingsystem • Inspection of electrical installation Panels Monitoring control panel wiring, Termination, cable routing & cable tray installation • Inspection of Switch Gear Panel installation, Cable Termination and Bus bar torque. - Installation of control panel marshalling panels and termination continuity and Meggar test • QA/QC Inspection witness for cathodic protection system Underground pipe lines and Metal Tanks. Installation of Permanent Anodes, Temporary Mg Anodes, LIDA Anode, Galvanic Anodes, Test station ,AJB,NJB,MJB ASB and Positive Negative cable laying, and Termination, Installation and termination of Transformer rectifier, Witness of HMWPE Cable Holiday Test and CP system Pre-Commissioning Activities • Inspection of Heat Tracing panel Installation, PT, RTD Junction Box Installation and Heat tracing cable laying and Meggaring. - Witness for Pre-commissioning of motor Solo Run activities. - Prepare the Motor Solo Run test Package. - Witness of Motor Solo Run Test • Single phase and three phase wiring and Interior & Exterior lighting fixture installation • Witnessing the Continuity and Insulation resistance test for the HV, MV, LV, Control and Instrument cables • Conducting and monitoring the inspection on HV,MV, LV, Control and Instrument cable of glanding and termination • Testing of motors from 1KW to 700 KW for their insulation resistance, winding resistance and PI value for them. • Testing of MV cables, for 13.8 KV Substation Transformers and Switchgear installation testing • Witness the HV/MV cables HIPOT test and make sure that enough Voltage applied. • High voltage cables tested (more than 132KV) • Maintenance of HV & MV Distribution Transformers, like visual checking of transformer oil level, oil temperature, winding temperature & breather silica gel. If any abnormalities, rectify that. • Testing the transformer oil Di electric strength by BDV test, if lesser value oil filtration will be carried out • Preventive maintenance of panel boards, ACB, VCB, Oil circuit breakers & motors will be carried out with planned schedule. • Trouble shooting for the motors, Alternators, DC generators, Rectifiers, welding transformers, Battery banks, UPS system & lighting circuits • Operation of Diesel Generator sets and Parallel operation (Synchronizing) of alternators also done. • Jobsite Fabricated Electrical Duct Banks, Manholes, and Hand holes Initial Visual Inspection for Duct Bank Fabrication • Plans and organizes work activities through proper documentation control related in construction such as, motor test, MCC, PLC, punch list, re-in statements, making of test packages and etc. • Installation of Three phases Circuit Breaker, Disconnected switches, Motorized grounding Switches, and High speed grounding switches Installation of 380 KV, Voltage Transformer. Installation of 380 KV, Current Transformers. Installation of GIB erection, Surge arrestor, Outdoor CT and SF6 Air bushing. Witnessing Routine and Type test for Transformers • Mechanical completion check for the Switch gears, Transformers, HVAC system, building electrical • Material inspection for Electrical& Electro Mechanical (GIS materials, Panel .Fire alarm, Fire-fighting, smoke Detector, Hydrant system and HVAC). • Erection inspection for indoor &outdoor electrical lighting, Fire-fighting, hydrant and HVAC system • Brief knowledge about Substation ear thingsystem • Witnessing in Indoor equipment ear thing, contact resistance test, touch voltage test, step voltage test, potential rise test and earth fault test as per Standard • Measuring of grounding values of the Earth pits with schedule and record the readings in the concerned register log. Applying petroleum jelly over the contact surface of the earth plate • Installation for inspected of FAT for LAN, Telephone and PA System • Check for proper installation and inspected of CCTV, Clock systems, BMS, Fire Alarm System, IP Telephony, Data System, Audio video etc. • Inspected for installation of VESDA system • Inspected for installation of MOV, Control valves, SOV, and transmitter like FT, TT, PT, TC, LV, PDT, Level troll,LSHH, Gas detector. • Witnessing FAT for WHCP, ESD and HPU and F & G systems • Inspecting supports of the cable trays according to standard of (NEMA Ve-2) • Performed routine inspections for the layout and installation of conduits, Cable Trays, Junction Boxes prior to cable pulling and terminations • Witness the Grounding resistance test on the grounding rods and make sure that enough Value achieved. • Interpret different electrical/instrumentation drawings, review, & check to field installation in verification of quantity installed. • Responsible for the installation of electrical/instrument cable trays, field instruments, analog and digital junction boxes. Panel boards, switchgears, transformers, lighting fixtures, bus duct and its accessories. • Installation of Electrical & Instrumentation equipment, Panel, Ups System, Welding Socket, Valve Pit Pump, Power Air Conditioning & Power DB, Air Compressor with Air Tank Installation & testing of ear thing system laying Copper conductor, Grid making and fixing of earthing dispatcher • Laying of Power, Control &Instrument cables of glanding and termination,U.G. and A.G. cable, jointing, trench excavation, lugs & cable gland fixing & termination of cable gland Industrial & Residential Wiring complete with all Accessories of various type of Lighting • Fixture, Distribution Box Designing & Loop cheeks • Installation of Lighting Pole complete with JB and Gearbox fixing, Lighting DB estimation of Installation Item & Site Planning for execution of Jobs & Cross checking of jobs of regular interval of time • Preparing detailed engineering, system engineering, instrument sizing, and preparation of instrument data sheets, Loop folder, specifications, layouts, loop drawings & logic diagrams. Handling the Calibration of all instruments like Transmitters, control valve positioner, Gauges, and Switches at site. Maintaining, modifying & developing logic programs transferring the data from different platform. • Installation hardware instrumentation, loop check, pre-commissioning, commissioning & trouble shooting with DCS, PLC, & SCADA System. • Conducting the SAT of the DCS, PLC/ ESD & SCADA System • Inspected of installation of Panels like DCS, PLC, SCEC, RCP, LCP, MCMS, LCS, F&G, PA System and Damper System. • Installation of Field Junction Boxes, Control Panels and PLC Cabinets and SCADA system • Inspected of logic checking of Compressors like Dresser Rand, Neumann&Easer, BPCL, BHEL, Elliot Ebara and GE for sweet gas system, H2 make-up system and recycle gas system • Inspection of installation of Analyzers like Oxygen, Hydrogen, Shelters, Density, PH+ and Sox-Nox • Inspection of Installation and calibration Instruments like PI, PT, PDT, PDI, LT, LG, HC,H2, H2S, FT, TT, TDT, Control & ON-OFF Valve, AE/AT, XT, RTD and Thermocouple. • Preparing the O & M budgets, spare list ASD plan for oil & gas refineries with SAP platforms. • Preparing drawings & documents required for implementing instrumentation related jobs as database management, field instrumentation, control systems, package interfaces. • Review design and documents prepared by the respective design engineers and conducting verification of drawings and documents done by the design engineers • Review plan and documents prepared by the respective planning engineers and conducting verification of plan and documents done by the planning engineers • Analyzing the failures related to instrumentation systems and components and recommends corrective actions to prevent re occurrence. • Wiring diagram of DCS, Hardware interfacing, Circuit loop diagram, Checking & troubleshooting • I inspected of calibration and loop check, pre-commissioning and commissioningof Pneumatic, Electronic and SMART Transmitters of different makes (Rosemount, Fuji, MTL, Honeywell, Foxboro, Endess+Hauser, Yokogawa etc.) for the measurement of Pressure, Differential Pressure, Flow, Temperature, Level, Interface Level and Density and Control Valves • I inspected of calibration types of switches:-Level, Flow, Pressure&Temperature • I inspected of calibration of Pressure, Temperature, Flow and Level Switches and Gauges, I/P and P/I Converters,Electronic and Pneumatic Controllers Career Summary: Company :ALSUWIAKETS SUPPORTS SERVICES Project : KING ABDULLAH PETROLEUM PROJECR ARAMCO (KSA) Designation : Electrical QA/QC Inspector Duration : 05 December 2013 to 28 December 2015 Key Result Areas provided active support to quality management team for overall quality controls & also implemented QCP & standards Final Walk down of Hand over System (HOS) with Client Carried out joint inspection activities along with the client representatives on site work based on RFI with the help of supporting documents. Conceptualized & implemented modifications in operating procedures to optimize resource utilization & ensure smooth operations. Involved in preparation of documents, project reports & project Programme for time and resource management. Was responsible for performing quality check & issuance of conformance / non-conformance report to the contractors. Interacted with the engineers and supervisors on a regular basis, towards on time completion of the projects. Prepared project reports & project programme for time and resource management and submitted the same to the client Responsibilities: • As Electrical QA/QC inspectors to ensure that project work meets the required specification. Supervised the team to make sure that proper inspections are carried out, required representative are notified for inspection for witness/hold point at site and relevant QVD are completed as per the ITP. Raising the punch list if any deficiency is observed • Coordinated with client and vendor for all technical related issues of project clearing all doubts/bottleneck by raising RFI and expediting issuing of site instruction to close the issue and smooth flow of QVD preparing without loss of time • As a punch list co-coordinator, controlling punch list, ensuring the closing of the punch in coordination of electrical/instrumentation/piping group and , making system ready for turnover • Raising and controlling material damage reports, following with clients for materials and arranging installation at site • Supervised the team for preparing the loop folders for loop checking as per client/owner schedule • Arranging and Coordinating with Vendor and clients for SAT on HVAC panels as per clients requirements • Maintaining all Red line drawings incorporation RFI response and handover to As- built group for issuing to client • Assisting the turnover group for completion of all documents/reports for finalizing dossiers for mechanical commissioning/handing over • Preparation of Quality related documents as per client’s requirement such as Quality control plan, ITP, Method statement and related work instructions and liaison with the client for the approvals. • Responsible for incoming materials Inspection with respect to approved Specification, Data sheets, Material Approval and quality plan. • Co-coordinating with client &Vendor - Co-coordinating with the client people more often to know the requirement (specifically)and also when other miscellaneous problem occur like Requirement of spare parts , tools etc. • Consist of review of quotations from the vendor and conduct T. B.E technical Bid Evaluations. Witness F. A.T and at the conclusion of site installation conduct S. A.T. • Witness cable termination for Medium and Low voltage Power to Switch Gear, MCC, and MV/LV electrical Motor. • Responsible for maintaining IMTE in the project site, coordination with laboratory for witnessing the calibration of the instruments such as Welding Machines, Quivers, Electrode Holding Ovens, Pressure Gauges & Recorders Level Transmitters, Pressure Gauges & Recorders etc., • Monitoring the installation and testing of various panels, such as 415V Switchgear Panels, 3.3KV Breaker Panels & LV Switchboards and HVAC as per the approved procedures • Monitoring the installation and testing of LV Transformers (145MVA), Diesel power generators as per the Quality plan. • Carrying out inspection for electrical installation and testing of Motors, motor control center panels and Earthing to confirm that all quality aspects as per Aramco standards are met. Inspection was being carried out as per approved ITP’s and Method of Statements. • Inspection for the Installation and commissioning of UPS and Battery chargers (AC & DC) along with the Client as per approved Procedure. • Inspection for installation of Instrument junction boxes, Motor operated valves pressure & temperature transmitters, gauges and F & G system. • Inspection for laying and testing of Fiber Optic Cable and Telecommunication system • Responsible for resolving quality related issues in site, as per the approved Procedures. • Co-ordination with Client to provide solutions for deviations on the equipment’s and to ensure that all standard requirements are met. • Issuance of NCR, preparation of look-ahead schedules and ensuring that all the schedules are met. • Taking preventive and predictive actions for the non-conformities observed in site. • To understand the ARAMCO procedures, specifications and Engineering Standards and to implement at the work site for achieving a Good Quality Work. • Monitoring the installation and testing of various panels, such as synchronizing panels, control panel etc., as per the approved procedures • Monitoring the HT & LT Power cable laying & testing jobs. • Played a major role in shut down jobs, especially for coordination, safe working, installation, testing, report preparation and timely completion. Diesel Power Generator Systems (300 KW / 200 MW) Multi Voltage /50Hz/ 60Hz and Load Banks Precision testing for Both Resistive/ Reloads’ (2.5 Mw –10Mw).Perform routine inspection and document result in accordance with approved Project Owner procedures and specifications. •Perform evaluation and recommendation for power generation project electrical operation system start-up to commissioning acceptance. • Responsibility too for cleaning ISO-phase Bus Duck and prepared, termination element Space heater and confirmation main transformer. Install and link grounding clutiss on generator output forTurbine Generator Unit # 4, 5, 6. • Inspected and Cleaned Unit # 400, 500, 600 Lube oil Clarifier Heaters. •Verify Drawing & specification of Electrical Equipment. •QA/QC Electrical Documentation. •Verify Punch listing for all Electrical works prior to final acceptance. •Planed schedule for electrical start-up, cables modification, installation and other construction activities. • QA/QC documentation and review Contractor construction electrical procedures. • Supervise and Monitor Installation of Cable, Cable tray, Lighting, Distribution control panel, all electrical equipment and Grounding system, etc. • Perform routine inspectionCathodic Protection and document result in accordance with approved CPI procedures. • Monitor activities of supervision contractor and construction Contractors. • Witness and verify Continuity, IR test, HI-POT and Component testing for Medium Voltage & Low Voltage equipment. • Monitor Quality control on construction progress activities. • Responsible from equipment installation and continue energizing of electrical equipment to pre-commissioning and commissioning. • Issued punch listing for out-standing works. • Review Tested documentation, witness and accept all required Testing for CPI (Client). Career Summary: Company : ALSUWAIKETS SUPPORTS SERVICES Project : MANIFA CORE HYDROCARBON PROJECT ARAMCO (KSA) Designation : Instrument QA/QC Inspector Duration : 28 January 2012 to 08 December 2013 Responsibilities: • I was as anInstrumentation QC Inspector, I reported to my E&I construction manager and I was responsible to execute the construction team as per schedule and monitor the team. • I have to attend weekly client meeting. Make weekly schedule and report weekly progress to client • Lead the Team and achieved the progress as per schedule • I was looking construction activities and solve the engineering issues and execute the job. • To Review & assist the project team for development of various Conceptual studies and Detailed Engg. (EPC) Documents, including Basis of Design, Project Specifications, ITP,QCP, Data Sheets, Method statement, P&ID, Layout drawing, typical drawing, loop Wiring Diagrams,Hook-Up drawingsInstrument Index, Logic & Functional Design Specification (FDS), Instrument schematic/wiring drawing, I/O List, graphics etc. • Preparation of Instrument Index & I/O Point Database • Preparation of Technical Specifications & Datasheets for various Field Instruments like Electronic transmitters, Flow Elements, Control & On-Off Valves. Various types of Flow meters & Level • Supervision of the site work- Supervising the Co- worker day to day activities and also instructing them for the cable layout & cable termination • Preparation of Technical Specification for Instrumentation Cables, Cables Trays, Instrument Air Manifolds & Tube Fittings. • Review & Commenting of Isometric Drawing Issued By Piping for Instrument Interface with Piping • Co-coordinating with Piping & Process department for design interfaces with Instrumentation • Co-ordinating with client &Vendor- Co-ordinating with the client people more often to know the requirement (specifically)and also when other miscellaneous problem occur like Requirement of spare parts , tools etc. • Preparing detailed engineering, system engineering, instrument sizing, and preparation of instrument data sheets, Loop folder. Handling the Calibration of all instruments like Transmitters, control valve of positioner, Gauges, and Switches at site. Maintaining, modification & developing logic programs transferring the data from different platform. • Involved completely in engineering of Turbine and compressor control system, Vibration monitoring system, Antisurge control system and fire & gas system. • Verifying Instrument Junction Box layout and JB schedule, process and Pneumatic HookUp drawing, Hardware I/O Schedule, OPC I/O (soft I/O) List based on complete control system philosophy. Verify alarm and Trip schedule for Pressure, temperature, Flow, level Instruments based on P&ID. Participating in F&G systems engineering. • Verifying Fire and Gas Instrument Index/ESD cable schedule, Hardware I/O schedule for Fire and Gas Instrument, schedule for ESD system, Alarm and Trip Schedule. • verifying material take off, indices, I&C block diagrams, and safety instrumented system (SIS) logic, specifications, cost estimates, and design approval. • Reviewing electrical single line drawings documents and Power distribution three phase drawing Etc. and co-ordinate with procurement team for further detail • Verifying of field instruments specifications distributed control system (DCS) power systems, installation details, wiring and connection diagrams, schematics, logic diagrams, cable and conduit schedules, electronic systems I/O indices, loop diagrams, bill of materials (BOM), and panel arrangements as per project requirement. • Participating in SAT for Turbine & compressor MarkVie control system, Bentley Nevada vibration monitoring system, FSC system for fire and gas, ExperianDCS Control system • Verify drawing List of Deliverables for Project. Review of Vendor's Drawings & Documents, Interdisciplinary coordination with other disciplines. • Responsible of an Instrumentation construction activities like cable tray, conduit, MV/LV, control, instrument cabling & termination works; Lighting, grounding, heat tracing system, instrument installation, tubing, calibration, fabrication, testing, loop / sequence / interlock & function check of all Electrical and Instrumentation works and achieved as per the milestone. • Participating in detail engineering and study work • Participating in F&G systems engineering • Studying Hazop layout &verify classified the instruments as per zones &temperature class and varying the SIL requirement as per the project spec. • Preparing commissioning procedures for filed instruments,automated valves,HIPPS valves,motors,LV & MV controls,Electrical heaters. • Involved in Commissioning and system integration of PCS and SIS and verify that these are inline with plant control narratives & instrument loop diagram. • Installing hardware instrumentation, loop check, pre-commissioning, commissioning & trouble shooting with DCS, PLC, & SCADA System. • Conducting the SAT of the DCS, PLC/ ESD & SCADA System. • Preparing drawings & documents required for implementing instrumentation related jobs as database management, field instrumentation, control systems, package interfaces. • Review design and documents prepared by the respective design engineers and conducting verification of drawings and documents done by the design engineers. • Review plan and documents prepared by the respective planning engineers and conducting verification of plan and documents done by the planning engineers. • Analyzing the failures related to instrumentation systems and components and recommends corrective actions to prevent re occurrence. • Determining the maintenance budgets costs and preparing plans to maintain systems within stipulated budget & time. • Co-ordination Installation, Maintenance of Instruments • Field Transmitters: Installation, Commissioning & maintenance of Flow:DP Flow Transmitters, Turbine flow meters, Vortex flow meters, Magnetic flow meters& Ultrasonic flow meters of Rosemount, Honeywell, Kent, Fisher etc. • Calibration, testing and Maintenance of control valves of various vendors like ( Fisher, M IL, Chemtrols,Flowserve) Servicing of their accessories i.e. Limit switch, positioner’s (Fisher &Metso), I/Ps, Air regulators, ASCO &Norgren Solenoid Valves etc. ON/OFF valves: • Testing and Maintenance of ON/OFF valves of various vendors like (EI-O-Matic, KOSO, Virgo etc.) Fire and Gas System:- Controlled heat detectors, Break Glass Units. Smoke detectors,UV/IRS, BGU Gas detectors, CO2. Dry Powder Etc. • Issue material requisitions (MPR) for material department for enquiry and order placement. Liaise with project groups in relation to ins.& control associated with package to ensure compliance with project standards & requirements. • Coordinating with project engineer in matters of project coordination & program, plant safety & work scope that could constitute a contract change. Effective interface with suppliers and vendors to perform factory acceptance test FAT review and coordinate their day to day work at their factory works for technical issues. • Evaluation of vendors quotation, prepare technical bid evaluation TBE commercial quotations evaluations. • Proven record of independently handling the const. & utilities, Instrument An excellent performer with demonstrated troubleshooting aptitude in managing operations of a wide spectrum of equipment’s and components. • Excellent communication & relationship management skills with demonstrated abilities in mentoring motivated teams/workforce. • To study the equipment layouts from the P & ID Drawings. • Designing, scheduling & Procurement all Instrumentation data & requirement for totally DCS based. • Power Plan equipment and utilities like Compressor (ATGLAS COPCO GA-45). Testing and Calibration of Transmitter and Pressure gauges through HART protocol & Source calibrator. • Wiring diagram of DCS, Hardware interfacing, Circuit loop diagram, Checking & troubleshooting. • Working with ABB make PID controllers. • Basic knowledge P&ID and Electrical drawings. • Monitoring material consumption & inventory control for instrumentation items. • Procurement installation of the process control equipment’s and completes Instrumentation system. Troubleshooting and analysis of breakdown & carrying out the corrective and preventive measure for reducing the downtime. INSTALLATIONS DETAIL OF TASKS DONE AT FACT • Installation of Instrument TUBING. • Troubleshooting various processes, system, equipment operational problems. Implements fault finding routines and procedures. • Diagnoses problems and takes appropriate action including devising and implementing solutions. • Emergency maintenance on all equipment on site, as well as during machine scheduled or unscheduled shutdowns. • Installation of Instruments like Pressure Transmitters, Flow Transmitters, Pressure Gauges, Level Transmitters and Float Switches. • Installation of Process Equipment’s in Instruments (Control Panel and JIB, FIB box done as per requirement). • Repairing and install electric, pneumatic, electronic or hydraulic control system such as control valves and actuators, recorders, measuring and recording instruments in the field or in the workshop. • Modification of control circuits and/or control loops as per the plant change requests and update all related plant drawings to reflect the actual changes. • Low Voltage Cables Pulling and Terminations. • Troubleshoot, repair, calibrate and test various types of process control instruments and relay logic, which include pneumatic, electrical and electronic instruments. • SMART Transmitters with HART Protocols, Level troll, Magnetic Flow meters. • Calibration of Temperature Elements (RTD & TC), different types of level indicators. Career Summary: Company : ALSUWAIKETS SUPPORTS SERVICES Project : PIPELINES&COMMUNICATION PROJECT ARAMCO (KSA) Designation : E&I QA/QCInspector Duration : 16 July 2011 to 18 January 2012 Responsibilities: Deals with reviewing of all ITP’s/QCP/Method Statement/Material Approval prior for project plan preparation. • Coordination with construction Engineer project plan drawing review-having AFC drawing officially approved documentation. • Represent Company during weekly meeting concerning schedule plan activity and project plan on all tools and equipment needed for construction. • Assigned to Review all Subcontractor Technical Documentation Circulation prior approval to all concerned lead official. • Coordinating with Construction Engineering • Responsible for project's QA/QC activities. • Prepare the Final Dossier as per client HOS and Hand over to Mechanical Completion Department (MC) • Documentation review, engineering, & process hook-up design, Materials inspection, • Inspection for Material Receiving related Electrical, Instrument as per Indent, Delivery Note • Responsible for all Red Marks/As Built drawing as per site modification • Instrument JB, Marshalling cabinet installation inspection, • Inspection for Cable Laying (E&I) in Cable Trays, Trenches as per cross-sectional drawings • Inspection for Cable Trays (E&I) Installation (Perforated, Ladder, GRP) as per drawing • Inspection for Earthing Cable Laying, Exothermic Weld joints, Earth Bus Bar, Earthing Test • Inspected of Heat Tracing System,HVAC System,HVACs’ panel and ducting system.Re-tubing of heat exchanger. • Prepare the NCR, CAR, TQ, ITP, and Method Statements & RFI’S • Preparing the complete Loop Folders like(DI,DO,AI,AO,RTD for Loop Checking Pre-Commissioning with the attachments of Instrument loop package index, Functional loop test CR, Material Receiving Calibration CR, Instrument Installation CR Instrument Index, Instrument Loop Diagram & P& ID’S. • Prepare “loop folders” for various systems including redline mark up as-built drawings like P&ID, Loop diagrams, Segment diagram, interconnection diagrams, single line diagrams, Location drawings etc. • Commissioning of all instrumentation in air compressors, Nitrogen, Flare Units & gas compressor units with the vendor • Loop checking all transmitters, Functional check & commissioning from field to control room of DCS, PLC, ESD and SCADA systems • Functional checking was done for deluge & fire water systems as per the logic and narrative • Commissioning of all Foundation Field bus & Smart type instruments • Loop checking and Pre-commissioning of Emerson Smart & Foundation Filed bus Control valve positioners, Cameron, Biffi & Rotork Actuators, On-Off valves, Motor Operated valves and Choke valves • Loop checking and Pre-commissioning of building Flame detectors, Sounders, Beacons, smoke detectors & Heat detectors • Commissioning of building Fire system, Inergen system and Vesda System has been done with the Tyco vendor • Troubleshooting of Field Bus segment and testing of segment with FF Monitor & Segment tester • Inspection for installation and calibration of PI, PDI, PT, TT, TE, FT, LT • Witnessed of Functional Test of Ultrasonic Transmitters, LSL, LSH, LSHH, AT. • Inspection for Field Instrument Installation(,PT,FT, LT,Control Valves as per Hook up drawings • Inspection of all trays and Conduits, Impulse tubing, Instrument Air-line, wiring • Inspection for Impulse Line Leak test • Inspection for JB’S Installation, Panels, Cabinets Installation. • Responsible for clear the Punch Points • • Termination, on the bases of GOST Engineering standard, Specification, Witness and monitoring of Instrument calibration, Valve body and seat leak test, • Pressure Test, IR. And continuity test, loop-check, Function test and Pre-commissioning and commissioning etc. • Responsible for Yokogawa DCS, ESD, SCADA and foundation field bus system and Siemens PLC responsible for the witness of ongoing Punch listing clearance prior to MCC completion. • Inspection and supervision of the installation of field mounted instruments, Junction Boxes, Local Control Panel, Cable Tray. • Air Line/ Impulse Line Tubing, Panels inside the control room, Fire & Gas System, PAGA system such as Push Button, Horn & Beacon and Fire Detection System and Grounding System. • Supervision of the Calibration, Loop Test of field devices. Pneumatic Leak Test of Air Line/ Impulse Line Tubing. Insulation Resistance Test and Continuity Check for Instrument Cables & Power Cables. • Leading a team of foreman and technicians briefing them of their daily work and monitoring the progress at closer level. Preparation of punch list follow up of rework and involvement of modification activities. • Coordinates with Clients project inspection unit for project inspection and stage wise activities for Witness or Hold points. • Responsible for the excavation of the trenches to layout the underground instrument air-line piping and the instrument cable as well as power cable etc. • Performed Quality Control Inspection and testing activities through the implementation of Project Quality Plan of this Project covering inspection, testing and pre-commissioning of all the Field Instruments such as Level, Flow, Pressure, Temperature, Analyzer, Control Valves, and Vibration etc. Also involved in Installation, Testing, Pre-commissioning activities of DCS, ESD and H2S and HC Monitoring System on this project. • Instrument inspection installation activities related to DCS, ESD, MMS, PLC & SCADA, MCC, SWGR, PCC, System, Hard ware installation and associated cabling and all other Field Instruments such as Foundation Field bus, Smart Transmitters, instrument Calibration, installation, Process impulse tubing, Pneumatic tubing, Cable Gland and terminations, Loop Checking & Pre-Commissioning Activities. Career Summary: Company : QATAR KENTZ Project : ORAX, DOLPHINE & PEAR GTL(Doha Qatar) Designation : QA/QC Supervisor Duration : 27 October 2005 to 08 August 2010 Responsibilities: • Preparing of project Quality Plan, Quality Control Procedures and Inspection Test Plan for the works to be done and submission to Client for approval, which guarantee compliance with ISO standard and contractual requirements. • Performs internal and external Audits project and home office. • Perform proactive surveillance inspection to minimize or avoid discrepancy and non-conformance (NC) rectification, cost and time. • Ensures all works are carried out according to contract specifications, approved construction drawings, and approved procedure and manufacturers recommendations. Regularly surveillance checks are carried out at all construction locations as per requirement. • Prepare daily all documents for items which have non-conformance with the project standard, specifications and codes • Lead and allocate Quality Control Inspections to Quality Inspectors. Ensure that all related Inspection and Testing Activities with regards to Environment Health, Hazard Safety procedures and Maintenance rules are respected. • Inspection and Testing of Electrical & Instrumentation and Communication Equipment’s as per Client requirement in onshore project and specialized inspection for Hazardous Zone Area for Zone 0, Zone 1, and Zone 2 Area. • Prepare and establish details of Field Inspection requirements in accordance with the applicable standards and the code. • Monitor the performance of the works with respect to the ATEX Standards and Project Specifications. • Coordinate and Assist the Project Manager to resolve any encountered problems related to Inspection. • Initiate remedial or corrective action (CAR) based on Standard, code, specification and verify the closure of NCR. • Inspection of Electrical Equipment’s Installation for Atmospheric Explosion Proof, Upper deck and Modules Inspection, Cable Termination and Mechanical Completion as per the ATEX Standard. • Prepare System Punch List and Coordinate with the Project Engineers for Punch list clearance. • Witness and Liaise with vendor for any related Electrical equipment testing activities. Liaises with Clients about Quality issue. • Inspection, Testing & Witnessing Transformers, Switchgears & MCCs • Inspection & testing of grounding system and lightning system • Final inspections and testing for all electrical Equipment and its facilities such as power TRs, distributed TRs – bus bar – bus duct – switchgear – control gear –MCC – LCS (local Control station) – emergency push button – cable (power and control) – HV /MV/LV Motors – cable trays – uninterrupted power supply (UPS) – battery – battery charger – Lighting system for building, process area, streets). • Ensure that all site tests for motors – cables (power and control) – bus duct – bus bar –continuity, contact and meggering test, hi-potential test for medium cable and high voltage cable are done according to IEC standards and project specifications • Inspection and testing of earthing system(installation of electrodes, earthing resistance Measurements of electrodes, check cad welding of earthing cable, network Resistance test, continuity test of earthing system, as per the project specification and drawings • Inspection of power, control & instrument cables, trench excavation, gland fixing, terminations and tag installation. • Installation & testing lighting fixture wiring system and measurement of illumination level • Witnessing the FAT for IPS/FCS/Hydraulic panels /Switch gears/MCC/C&R panels for gathering stations and well heads • Supervision of Pre-commissioning & Commissioning activities of Foundation Field Bus Instruments and system (Yokogawa CS 3000).Responsible for preparation of instrument loop package, documentation of loop tested and packages and updating of instrument database and maintaining up to date documentation. • Preparation and submitting of As-Built drawings and data sheets. Checking, verifying and reviewing the construction drawings covering ISS, P&ID, ILD, SLD and Wiring Details etc. • Make verification for the RFI submitted by the contractor, that the work to be inspected is complete and in compliance with the Saudi Aramco Engineering Standard. • Carry out walk downs & lead the walk down for construction completions with Implement • Modification improvement to existing installation and Pre-commissioning of assign area. Comply with company Health, Safety and Environment as well as Work Permit policies& procedures. • Inspection of installation of Transformer, LV motors, LV& HV SWGRSwitch gear420kVto 220KV installation, LV panels, Batteries, UPS system and switch racks installation as per approved typical installation and location Layout drawings. • Cable laying, Glanding, termination, dressing, continuity, IR test and high pot of HV cables. • Installation of ear thing system, underground and above ground conduits, cable trays, duct banks, • LV, MV power cables and instrument control cables installation of lighting& small power Receptacles, welding socket outlets, indoor lighting fixtures,street light fixtures, flood lighting fixtures • Pre-commissioning and Testing of 33 KV SWGR, 11KV and 415V SWGR, Motor control centers, CT, PT testing and Switch rack Breakers testing. • Testing of 480V MCCB circuit Breakers, Thermal & Magnetic Trip of Breakers and Ground Fault Unit. • LV motor testing IR test, winding resistance test, no load test, vibration, bearing temp test. Installation& testing of lighting & small power Receptacles, welding socket outlets, indoor lighting • fixtures, street light fixtures, flood lighting fixtures, cable IR, grounding conduit installation • Inspections of installation, testing Cathodes Protection for Tank, U/G Pipes, U/G Vessels inspections of installation, testing & commissioning of small power distribution, lighting system, battery bank & UPS.Maintenance and operation team. Perform SAT (Site Acceptance Test) with Vendor etc. • Routine Area Surveillance of Electrical &Instrumentation erection activities. • Established field inspection & Inspection and testing procedures Installation of Field Mounted Instruments, like transmitter, switches, Gauges, Junction Boxes, LCP, Street Light, HT/LT Cables Motors HI-Pot test, I/R test, Function test and Continuity Check for Electrical and Instrument Cables. • Preparing QCP, ITP and Inspection Checklist for procurement and construction according to project quality plan (PQP). • Attended FAT for Electrical, Instrumentation and Cathodic Protection equipment at vendor Facilities. • FOC for Telecom and PLDS Systems • HV/MV/LV/Instrument and Control Cables • HV/MV& LV Switchgear’s and LDB/MDB equipment’s • Power and Distribution Transformer • All Cathodes Protection equipment like CPTR, Reference Electrodes, Anodes etc., • AC/DC UPS • All Field Equipment / Instruments like Analyzer, Skid, Transmitters, Pig-launcher, Flow Computer, Ultrasonic Flow Meter. Career Summary: Company : TECHNIP Project : SULPHUR GAS OIL TAKREERABU DHABI (UAE) Designation : E&I QA/QC INSPECTOR Duration : 25 May 2003 to 30 July 2005 Work Description • Perform routine inspection as per RFI, ITP, QCP, Project specifications & approved drawings. • Mechanical completion inspection for MCC release, area punching and punch listing, processing and updating of QC documentation, QC dossier and implementing the QC plan. Preparing and answering project technical query (PTQ). • Most of system were subcontracted, hence the document were reviewed & checked as per project requirement. Preparation of punch list item as referred in MIR & RFI by client. • Attending the construction meeting and planning for further assignments in hand. • Control the work activities in accordance with approved drawing plans, work procedure and project’s specifications requirements. • Preparation of Instrumentation quality control documentsand Prepare QCP, ITP & ITR for instrumentation works. • Performing material inspection and ensuring as per approved MAR. • Preparation of calibration, installation acceptance, testing and commissioning reports • Review of all instrumentation drawings related to scope of project work. • Raising NCR violated against specification and ITP. Suggested for correct action follow up closely and closing the NCR. • Verify the test equipment and devices used in the project meets the required specifications and as per project requirements standard and testing accordance with the procedures. • Ensuring “Safety Permit” while working on energized area prior for inspection. • Inspections of installation, testing & commissioning of small power distribution, lighting system, battery bank & UPS. • Installation, pre-commissioning, commissioning, loop checking, troubleshoot and calibration of all kind of instruments. Shut down and start-up the process units or equipment for turnaround or maintenance following operating procedures • DCS is used for the process control of the entire plant including utilities. PLC used for the Control of all critical applications and is linked with DCS. SCADA enables the managerial information system to interact with process using Graphic User Interface (GUI) through DCS and PLC perform • Checklist with assistance of instrument assistant. -Check preparation of loop folders for each loop test with instrument assistant, in due time prior to loop test -After receipt of loop test folders from Instrument Coordinator, ask instrument assistant to perform loop test • Supervise field loop checks. -Assure that all components in the loop meet specification &calibration requirement • Verify the correct interventions off alarms. -Verify action of Interlocks& supervise simulation operations on the Instruments. –Incase loop is not functioning properly immediately inform to instrument coordinator. -Supervise repair of loops with instrument assistant&inform readiness of loop to Instrument coordinator. -During Commissioning if some carry out troubleshooting. -Oversee the works of vendors and ensure Perform Checklist with assistance off instrument assist • Calibration & configuration of Foundation Field Bus and Smart type of transmitters for Pressure, Flow, Level, Differential Pressure & Temperature etc. as per project specifications • Calibration, Loop checking, Commissioning of Various types of Control valves, shut down valves with partial stroke, Blow down valves, Remote operated valves • Testing of seat tightness of Pneumatic actuated Ball valves, Globe Valves, Butterfly Valves Self Regulating Valves & Pressure safety valves as per standards like API 527, FCI 70.2. • Calibrating Temperature and Pressure gauges of Wika and Nova fima • Perform inspection of cable trench before laying the cables and back-filling after laying the cables. • InInstallation of cable tray works, conduit works frames and supports, instrument extensions. Cable laying, termination and testing. Impulse piping, tubing, air lines, leak test and hydro test. Calibration of electronic and pneumatic instruments inspection of various types of cable trays and conduit system. • Installation of Analyzer, PLC, DCS, UPS, F&G, FT, PT, TT, LT, thermocouple, Supports, JBs, Impulse tube, Tray and cables. • Responsible for the installation of all the control panel, ESD Valve, BDV, Control Valve’s and all instrument devices. Supervision of demolition of existing instruments panels and installation of new panels. Co-ordination with other Disciplines/ Breakdown Maintenance &Troubleshooting etc. • Career Summary: Company : MERAJ INSTRUMENTATION SERVICES. Project : Haldiya Refinery LTD Kolkata(W B) Designation : Instrument Engg Duration : 05 February 2002 to 10 March 2003 Work Description: • Reviewed instrumentation&electricalITPs, Project Specifications and execute field grass root base installations. • Verify the work has been carried out as per QP approved instrumentation&electrical ITPs, Project Specifications, AFC Drawings and Standards of Qatar Petroleum to execute field grass root base installations. • Mechanical completion inspection for MCC release, area punching and punch listing, processing and updating of QC documentation, QC dossier and implementing the QC plan. Preparing and answering project technical query (PTQ). • Implementing Quality Control requirements on construction sites mainly in the installation of Instrumentation and review and approval of Quality Control Procedures and Inspection Test Plan in accordance with applicable QP and International standards. • Attended Daily Meeting and coordinate with clients, checking drawings and reports of works completed daily &review all sub-packages complete. • Responsible for carrying out the daily job Inspection and coordinate with QP inspection engineers. • Responsible to verify and clear punch list items, discrepancy reports, raised by QP Company. • Department regarding all concerned activities. • Inspection in Hazardous (zone-0,1,2) & Safe areas included detailed inspection of all EEX certified equipment inspection of certified equipment’s for plants project work, • Installation, Erection, Loop Checking, Pre-Commissioning, Commissioning,Modifications,trouble shooting and of various units and normal start -up and shutdown of the plant preventivemaintenance of field instruments PLC and SCADA systems. • To ensure that planning, coordination, execution and follow up of all pre-commissioning activities are done in strict • Vendor selection and reviewing of vendor documents/drawings for final product selection and procurement • Supervise activities of pre-commissioning and instrumentation commissioning: loop tests / regulatory testing / layout tension and implementation instruments • Ensure follow-up supervise activities of pre-commissioning and instrumentation commissioning tests • Prepare and review of pre-commissioning procedures, checks, test, mechanical installation of instruments in line with the P&IDs etc. and supervise these activities on field • Sign off pre-commissioning tests, checks sheets and verify ICAPS database progress. • Witness and participate in Vendor site activities. • All types Instruments, Modification Calibration, and Loop Checking.Pre-commissioning& commissioning activities. • Installation and inspection transmitters switches (P.S.H, P.S.L, L.S.L, and P.S.H. and TSL.) Level Troll Thermocouple. • Inspection for Installation, Analyzer, PLC, DCS, UPS, Catholic Protection, FT, PT, TT, LT, thermocouple, Supports, JBs, Impulse tube, Tray, control valve, solenoid valve, and all types of Instruments, And Conduit, panel frame, cable glanding & termination,IR& continuity test, Cable trenches. • Fully responsibilities Control Room and IES building Installation of Marshaling cabinet and DCS. DCS console Installation of all type of cable and frame tray work field construction activities etc. All Field Equipment / Instruments like Analyzer, Skid, Transmitters, Pig-launcher, Flow Computer, Ultrasonic Flow Meter etc. Conducting Surveillance for Construction Activities and Site Inspection for the following Electrical Activities: • Preparation of Inspection and Test Plan, Construction Quality Procedure and Method of Statement - Review and Inspection of all Electrical Material, prior to Installation. - Daily monitoring the Construction Activities. - Responsible for the over-all implementation of Quality Control related electrical works accordance with project specifications and Engineering Standards. • Verify the equipment and devices used in the project meets the required specifications per project requirements, Standard and tested in accordance with the procedures. • Monitor the Underground installations; check the required burial depth and spacing requirements to adjacent installations, prior to backfilling • Inspection of Electrical Equipment function test and Illumination level testing of lightingsystem • Inspection of instrumentations installation Panels Monitoring control panel wiring, Termination, cable routing & cable tray installation. - Verify all required inspection report and test records are systematically generated and compiled according to the approved QC Procedures. • Coordinate with Client representatives regarding the implementation and quality of works. • Inspection of Switch Gear Panel installation, Cable Termination and Bus bar torque. - Installation of control panel marshalling panels and termination continuity and Megger Test • Insulation Resistance and Winding Resistance Testing of LV, MV motors. - Inspection of Ground Rod and Grounding cable, as per Engineering Specification. - Preparation of Electrical Inspection Reports • QA/QC Inspection witness for cathodic protection system Underground pipe lines and Metal Tanks. Installation of Permanent Anodes, Temporary Mg Anodes, LIDA Anode, Galvanic Anodes, Test station ,AJB,NJB,MJB ASB and Positive Negative cable laying, and Termination, Installation and termination of Transformer rectifier, Witness of HMWPE Cable Holiday Test and CP system Pre-Commissioning Activities • Inspection of Heat Tracing panel Installation, PT, RTD Junction Box Installation and Heat tracing cable laying and Meggaring. - Witness for Pre-commissioning of motor Solo Run activities. - Prepare the Motor Solo Run test Package. - Witness of Motor Solo Run Test • Provide sufficient feed Back to QA/QC Manager on the day to day quality issues. - To supervise and carry out effective implementation of work schedule to clear punch list. Career Summary: Company : PCT. INDIA (PVT)Ltd. Project : R.I.L. Patal Gnga Rasayni Raigarh (MH) Designation : E&I Supervisor Duration : 10 April 2001 to 12 December 2002 Work Description: • Perform routine inspection as per RFI, ITP, QCP, Project specifications & approved drawings. • Control the work activities in accordance with approved drawing plans, work procedure and project’s specifications requirements. • Preparation of Electrical & instrumentation quality control documents, Prepare QCP, ITP & ITR for electrical and instrumentation works. • Performing material inspection and ensuring as per approved MAR. • Preparation of calibration, installation acceptance, testing and commissioning reports. • Issue of Non-conformance report (NCR) / Site observation report (SOR) for project deviations • Suggested for correct action follow up closely and closing the NCR. • Final Walk through with end user to prepare the walk down punch list • Review of MCC dossiers for Mechanical completion certificate • Ensuring “Safety Permit” while working on energized area prior for inspection. • Responsible for the Installation Inspection and Testing of Electrical & Instrumentation and Communication Equipment’s as per Client and Project Specialized inspection for Hazardous Zones areas for Zone 0,1,2,20,21 & 22 Areas, Temperature classes, Equipment category, Gas & Dust groups, Equipment protection level and Ingress Protection • Handled the inspections of installation, testing & commissioning of various capacities of power transformers, current transformer, voltage transformer, switchgears. • Inspection of cable tray Installation and conduit installation • Inspection of power, control & instrument cables, trench excavation, gland fixing, terminations and tag installation • Witnessing the FAT for IPS/FCS/Hydraulic panels /Switch gears/MCC/C&R panels for gathering stations and well heads • Inspection of 33kV/11kV Over Head line transmission line works, FOC system and SEET Substations. • Carried out OTDR testing of Fiber optic cables • Inspections of installation, testing & commissioning of MV/LV Motors and busduct. • Inspections on HV/MV/LV power, control and communication cables installation & testing. • Inspections of installation, testing & commissioning of small power distribution, lighting system, battery bank & UPS. • Inspection of Enclosures (IP, Ex, Temp & Gas group) • Inspections on of installation, testing plant earth cable & lighting protection system, Platform Cranes, Motor Operated Valves, etc. • Inspection of various types of cable trays and conduit system. • Inspection of fiber optic cable testing using OTDR & splicing. • Inspection of instruments like flow transmitters, level transmitters, temperature indicators, flow control valves, solenoid valves, pressure control valves. • Inspection of plant fire & gas alarm system, instrument local panels, control panels, cabinets, and junction boxes. • Inspection of impulse tubing by conducting high pressure test using nitrogen & check for leakage & holding pressure. • Installation of CP cables and testing of Cathodic Protection • Hi-pot Test for MV and HV Cables respectively, Stability, Point to point, Functional & Intertrip Tests and Final Relay Settings for Medium & Low Voltage Switchgears, Transformer Stability and Transformer Trip test, Transformer Oil Samples, and Torqueing for bolts, & lugs for cables.Inspection of communication (PAGA) system etc. • Inspection of Installation, Testing and Pre-commissioning of Transformer, Motor, Push Button, Junction Box, DB, MDB, MCC, PCC, VFD, Control panel, LV/MV panel, Lighting and Power system, UPS, Battery bank and Battery Charger, switchgear and feeder panel etc. Inspection of earthling work such as Cad welds joint, Earth Pits. Career Summary: Company : EPS INSTRUMENTATION PVT LTD Project : I.O.C.L. Mathura Refinery (UP) Designation : E & I Foreman Duration : 15 June 1999 to 05 October 2002 Responsibilities: • Reviewedinstrumentation ITPs, Project Specifications and Standards of Qatar Petroleum to execute field grass root base installations. • Verify the work has been carried out as per QP approved instrumentationITPs, Project Specifications, AFC Drawings and Standards of Qatar Petroleum to execute field grass root base installations. • Mechanical completion inspection for MCC release, area punching and punch listing, processing and updating of QC documentation, QC dossier and implementing the QC plan. Preparing and answering project technical query (PTQ) • Implementing Quality Control requirements on construction sites mainly in the installation of an Instrumentation review and approval of Quality Control Procedures and Inspection Test Plan in accordance with applicable QP and International standards. • Attended Daily Meeting and coordinate with clients, checking drawings and reports of works completed daily &review all sub-packages complete. • Responsible for carrying out the daily job Inspection and coordinate with QP inspection engineers. • Responsible to verify and clear punch list items, discrepancy reports, raised by QP Company. • Department regarding all concerned activities. • Inspection in Hazardous (zone-0,1,2) & Safe areas included detailed inspection of all EEX certified equipment inspection of certified equipment’s for plants project work, • All types Instruments, Modification Calibration, and Loop Checking.Pre-commissioning& commissioning activities. • An installation and inspection transmitter switches (P.S.H, P.S.L, L.S.L, and P.S.H. and TSL.) Level Troll Thermocouple. • Installation, Analyzer, PLC, DCS, UPS, Cathodes Protection, FT, PT, TT, LT, thermocouple, Supports, JBs, Impulse tube, Tray, control valve, solenoid valve, and all types of Instruments, And Conduit, panel frame, cable glanding & termination, IR Test& continuity test, Cable trenches. • Fully responsibilities Control Room and IES building Installation of Marshaling cabinet and DCS. DCS console Installation of all type of cable and frame tray work field construction activities etc. All Field Equipment / Instruments like Analyzer, Skid, Transmitters, Pig-launcher, Flow Computer, Ultrasonic Flow Meter etc. • Ensured Instrument equipment work complied with project specifications, company procedures, method statements, and quality assurance and control documentation (strictly implementing the ISO 2000 and ISO 9000). Supervised and monitoring the flow of inspection on site and calibration prior to meet the project deadline. • Tasks to monitor all subcontractor activity priors for deadline start of Instrumentation Workload. • Able to analyzed every area to be survey and witness prior for RFI to be offered to the main client for inspection. Assigned to witnessing repair and calibration of instrumentation, commissioning of the following equipment: Smart Flow, pressure, temperature, level transmitters, different control valves, pressure gauges and Fire & Gas alarms. • Inspection for the installation for DCS Panel, ESD Panel, Fire & Gas system panel, Consoles & Computers with Printer, Communication system panel and Weather Monitoring System in the Main Control Building. • Inspection for the Instrument Cable Trenches prior to cable Pulling and after Cable Pulling to release for the next activities. Also inspection of Cable ladders and Cable trays in the Field, Electrical Substations, SIH and in the Main Control Buildings. Inspection for the Field Electrical and Instrumentation cables, Underground and Above ground cables and Fiber Optic • Inspection for the installation of Grounding Cable and Bus bar in the Field and Buildings and Connection to the equipment’s as per the approved drawing and specification. • Inspection for the installation of Fire & Gas System in the Field such as Push Button, Horn & Beacon and Fire Detection System. • Also Responsible for witnessing Combined Instrument Loop check and Calibration of Pressure transmitter , Flow, Differential, Relief Valves, Level Transmitter, gauges and other Instrument devices. • Also Coordinates with Clients Project Inspection Unit for project Inspection and Stage wise activities for Witness or Hold Points. • Also familiar with latest calibration Certificates all test and measuring instruments are in operational and calibrated condition which will be utilized. • Also responsible for Checking, verifying and reviewing the construction drawing Covering Specification, IFC, P&ID, ILD and other attachments prior to installation. • Installation of transformer, testing of transformer. Installation & Testing, installation of tray works (electrical & Instrument), inspection for control room as panel installation, Cable Lying Termination. Also inspection for installation of lighting system in instrument inspection for lab calibration, loop check & commissioning. • Review field quality control procedure, making punch list, reports for inspection work involved as per their procedure & specification for inspection of material, instrument inspection of installation & insulation test for E&I Cable Above and Underground Cable Laying activities correct Cable glanding and termination of interface cabinets. Witness Calibration and installation of Field instrument and Local Indicator Equipment etc. • Supports installation, instrument stands installation, cable laying, glanding, termination, IR Test. Impulse piping, tubing and instrument air lines, leak test and hydro test. Coordinating in MCC (Mechanical Completion Certificate) punch list items for closure. Supervision of calibration activities for Control Valves and all kind of process control instruments. • Installation of Power Transformers, Switchgears, motor Control Centers, Switch racks, Disconnect switches, Circuit breakers, Emergency Diesel Generators, Direct Current system, Relay panels, Marshalling Racks, Remote terminal units, Well Shutdown Hydraulic panels, Instrument junction boxes, Battery chargers, Cathodes protection Rectifiers, Photovoltaic systems. • Inspection and testing of all underground, Earthling Net Work for motors, Switchgears, steel structure of Sub-Stations. • Inspects electrical system to verify code compliance and to confirm that installation is consistent with intent of design documents. • Installation, Inspection and testing of Grounding net-work for plant instrumentation. Monitoring of High Voltage, Low Voltage, Control and instrument cables, termination, IR & continuity testing. • Monitoring of 480V Low Voltage Molded case circuit breakers installation, and testing i.e. Insulation resistance test, contact resistance test, ground fault trip test and Preparation of test Reports. • Installation of Transformer, LV motors, LV & HV SWGR installation, LV panels, installation on HV/MV/LV power, control and communication cables installation & testing Batteries and UPS system. • Installations of 11kV, 33kV Overhead Transmission lines installation and (Erection of HT & LT poles, Stringing & Cable Installation). • Installation of the In-Line on-line instrument like pressure, Level, Temperature and flow instrument etc. Using the instrument index and checking with P&ID. • Using hook-up drawings taking the scope of material for material requisitions for tubing and piping and its accessories. • Installation of CP cables and testing of Cathodic Protection • Installation of instrument using instrument layouts and location plant with respect to Hazardous area classification drawing. • Laying of IS/Non IS cable as per the cable schedule. • Termination of cable as per interconnection drawing. • Installation of cable tray as per specification and as per site condition from instrument to JB. • Installation of Field junction JBs and fabrication work as required at sit. • Interaction with project group for site problem and following the contractors for timely complication of Job. Telecom • Installation of Access control system (ACS). PAGA (public address and General Alarm) & Data Network system (DNS). • Installation of cable tray as per specification and speaker, Beacon, sounders and JB’s. • Installation of CCTV in and around the plant for various applications. • CCTV, ACS, DNS, PAGA panels (Rack) installation, erection and commissioning to meet the requirement. Fire and Gas • Installation of met sec channel, Detectors, Alarm, Panels (fire, fire separation etc) • Hand switch (manual call point), ESD, FSD installation with respect to specification Duration. • Installation of Power Transformers, Switchgears, motor Control Centers, Switch racks, Disconnect switches, Circuit breakers, Emergency Diesel Generators, Direct Current system, Relay panels, Marshalling Racks, Remote terminal units, Well Shutdown Hydraulic panels, Instrument junction boxes, Battery chargers, Cathodes protection rectifiers, photovoltaic • Monitoring of 480V Low Voltage Molded case circuit breakers installation, and testing i.e. Insulation resistance test, contact resistance test, ground fault trip test and Preparation of test Reports. • Installation of Transformer, LV motors, LV & HV SWGR installation, LV panels, installation on HV/MV/LV power, control and communication cables installation & testing Batteries and UPS system. • Installations of 11kV, 33kV Overhead Transmission lines installation and (Erection of HT & LT poles, Stringing & Cable Installation). Inspection of QA/QC procedure: 1.Inspection of Materials: After materials are received the following inspection will be done.Packing, protection and metal surfaces. Special care will be taken in the inspection of equipment not protected by paints or wraps. Corrosions, if any, will be immediately removed, Periodic inspections will be performed monthly and reported on the “Inspection and Maintenance Record Card”. Covers, Capps, Plugs, and Coverings other protective devices are kept intact and secure. Material and equipment are kept out of traffic paths. Check all instruments against the instrument data sheet and verify that the tags number matches the instrument (one time operation). Date Sheet check and functional check will be executed on instruments as soon as they arrive. No clarification testing will be done at the yard. All rotating electrical equipment will be turned over two or three revolutions at two week intervals in orders that the final position of moving parts is at least one quarter of a revolution form the position at start of rotation. Inspection of QA/QC procedure: 2. Inspection of Calibration of all types of process instrumentation: The instrument to be calibrated shall be withdrawn from the store and inspected in store and inspected in store itself for any visual damage defects and missing parts if any. If found it shall be noted any it will be taken to test bench for calibration. All the instruments that are to be bench calibrated such as control valves, Transmitters, Indicators shall be calibrated in Lab prior to release for installation. The calibration of instruments shall be done by applying a precision input signal and measuring the output signal by a precision digital meter or gauge. All input and output measuring test equipment should be precision with valid test certification. Depending on the type of instruments to be calibrated the Test bench shall be prepared with adequate equipment, tools and other utilities. The instruments that have smart or hard protocol will be calibrated using respective hand held communicators. The in-line instruments shall be calibrated at site only. Vendor package instruments also shall be calibrated at site only. All the calibrated instruments shall be affixed with a sticker indicating calibrated date and initial of the technician who carries out the calibration and test results will be recorded on the approved ITP formats. It is then considered ready for field installation. All the primary calibration equipment to be utilized at site or Lab is calibrated from a standard institution for certification approved. The primary standard equipment of calibration has a sticker fixed with following information instrument Serial Number. Name of Tester Calibration date Next Calibration due date. Inspection of QA/QC procedure: 3. Inspection of Cables Testing (Insulation Resistance (IR) values and Continuitycheck)& Laying, Dressing, Tagging: Duct Banks are clear of any foreign and sharp materials, which can damage to the cable. Trenches are executed as per the dimension shown in the drawings and sand bedding must be correct as per the specifications. All the duct bank sleeves shall be marked and identified according to the applicable construction drawings. Cable trays should be inspected for sharp burrs, edges and routings is complete. A minimum at 300 mm spacing shall be maintained between cables and high temperature surfaces. Following spacing between cables of different voltage level shall be maintained. Between LV Power Cables and Instrument cables – 300 mm Between HV Power Cables and instrument cables – 600 mm Between Instruments signal cables and Instrument power cables – 300 mm Underground cable shall be identified with its cable number with S.S tags at every 30 mm distance and at 20 mm for above ground cables (PVC) material, after dressing the cables neat & proper way. All Cables laid shall be recorded for their routing, Length, Sizes connections according to cable schedules. Inspection of QA/QC procedure: 4. Inspection of Installation of Stanchions, Cable Trays, Conduits, Panel frame, JBs, All types of Instrument and its impulse lines, local panels and console cabinets in the control room : Prior to starting of fabrication, the drawing for construction should be verified and theproceed with fabrication. One the support is fabricated, as per drawings and site requirement, it shall be sent to galvanizing and painting, then taken up for installation. Prior to Installation of Instrument the place where is to be installed is verified for access and correct process connection. The instrument shall be installed on the dedicated instrument stanchions. If the instrument with an output meter/indicator should be placed in such a manner that it is easily readable. The instrument shall be installed with all its applicable accessories as per the instrument list for installation. The instrument shall be installed with access for maintenance. Position, levels, routing, supporting and tag no. of piping & tubing are according to drawings Materials are in accordance with specification. Piping & tubing do not impose stress on the instruments. Instrument vents and drains according to drawings. Base dimension and locations have been checked with the two drawings. Correctly positioned and properly seated with mounting bolt security fastened. Connections are made between adjacent sections and tie rods are correctly installed. Door locks operate correctly. Name plates/tags according to drawings. Inspection of QA/QC procedure: 5. Inspection of Cable Glanding, Termination and Earthling’s works: Prior to termination the cable number should be clearly identified, the insulation resistance and the continuity is checked and values are recorded in approved test formats. It should be ensured that all cables enter and is glanded at the bottom of the junction boxes or panels. As an alternative only of the bottom of the box is full. The side may be used, providing a drip loop of 20 to 30cm in the cable. Cable entry from the top of junction boxes is prohibited. Cable tags and core markers shall be strictly in accordance with the drawings. Cable markers and Tags to be used for identification shall be accordance with specification. Ferruling philosophy as per the approved procedure must be followed. Al metal enclosures correctly earthed. Cable shields/screens correctly earthed. Safety barriers, converter, etc. correctly earthed. Inspection of QA/QC procedure: 6. Inspection of Pressure testing: The testing of the impulse line from the primary block valve at the instrument shall be carried out the blocking off the instrument form the pressure source and vented to atmosphere or temporarily removed. A pressure of 1.5 times of the design pressure mentioned in the instrument data sheets or the max allowable working pressure of the instrument, whichever is the lower shall be applied to test impulse line. The pressure shall be maintained and observed for duration of at least 10 mi Inspection ofQA/QC procedure: 7. Inspection for Loop Checking: The purpose of the check is to make sure that the loop is complete the correct field instrument are connected to the correct input on the DCS of PLC and the output from the DCS or PLC go to the correct field device. Receive notices of mechanical completion system’s loops from client and company loop coordinators. Works with loop check Leader Coordinator to develop daily schedules for Field Teams. Receives and files loop acceptance from loop check leaders. Distributed loop folders to Team Leaders for loop checks. Instrument Product land Calibration Equipment Knowledge: TRANSMITTERS : Honeywell – 3000 (Smart Japan, Rosemount RS 3, Foxboro, Taylor, Fuji, Fisher level troll (interface), Yokogawa (Pneumatic) Etc. CONTROL VALVES : Masoneilan, II K, Fisher, KTM (double acing), Schuf, Retork (MOV) Xomox, Etc. TRANSDUCERS (I/P & E/I CONVERTERS) : Moor, Bells, H and B Shulum Berjer (France), Honey Well. RECORDS : Bells, Foxboro, Yokogawa, Chino and Tata – Honey Well. PID CONTROLLER’S : Honey Well, Nullmatic, Yokogawa, Chino. MAGNETIC FLOW METERS: Rosemount, Foxboro, Krohne – Marshall & PH METERS Etc. SWITCHES : Temperature, Pressure, Flow, Level & Vacuum.ADVANCED SYSTEM : Yamatake – Honeywell (TDC – 3000) I/A Series E.S.D. Computer skills & other skills: • MS office. • P&ID ,general layout of drawing. • Elementary drawings, wiring diagrams,Loop drawings. • Hook-up drawings, Instrument installation drawings. • Familiar with configuring the PLC. • Able to read the PLC’s ladder logics of Allen Bradley. • Trending of the various parameters in SCADA systems. ADDITIONAL INFORMATION ILM (Institute of Leader ship Management) UK in Doha Qatar Safety Center Training Center of Qatar Pearl Village Completed of 09 Module Course. 1 HSE and Leadership 2 Life Critical Activities, 3 TTT 4 IIF, 5 practical Leader Ship 6 FSI/TSTI and PTW 7 Cultural Awareness 8 Quality Control 9 Planning Organization Passport Details Passport No. : J1138248 Date of Issue : 09.05.2010 Date of expire : 08.05.2020 Old Passport NO : B 2998405 Note: New updated CV has been sent to you please find out attached the file If you will receive the email please advise me the above mention regards, Thanks best Regards)

Sixty percent.