Senior Planning Engineer
Kirby Building Systems
Total years of experience :13 years, 0 Months
Gathering all the relevant information required about multiple projects on a regular basis for creating & maintaining company’s’ Master Planning Database for the projects
Engaged in:
o Scheduling work order and monitoring design, procurement and manufacturing activities
o Raising timely orders for job specific items according to the Master Planning Database
Supporting customer service efforts in liaison with different departments to coordinate and prioritize production & shipment schedules for jobs
Achieving uniform loading on production lines as well as production and shipment targets by identifying problems and driving corrective actions
Maintaining the schedule & issue reports as well as scrutinizing such items as critical path, project performance
Updating proper inventory levels based on current inventory, historical/future usage and demand planning for the raw materials
Scrutinizing complete backlog to forecast four months plan, six weeks look ahead plan
Collaborating with purchasing organization for assuring timely delivery of raw materials, accessories & job specific items to the Manufacturing Dept.
Converting orders into a sequential work schedule: formulating master schedule for establishing sequence and lead time of each operation for meeting completion deadlines
Engaged in monitor & rectifying the variance in planning & execution of the developed schedules
Formulated:
o Monthly, weekly & daily plan for production activities
o All CNC programs for plate cutting, profiles cutting & drilling using Lantek Flex3D and Lantek Expert software
Ensured compliance to the procedures as required by the QMS
Monitored the project at all stages & resolved problems
Scrutinized all production requirement & engineering activities
Evaluated work sequences with the total project plan
Managed raw material procurement as per Work Order & MAS
Steered the estimation of:
o Paint / fireproofing consumption and Raise the MRN for paint
o Man hours for better planning
Supervised Planning Team for micro planning, project analysis report, nesting of plates & profiles
Formulated:
o Raw material procurement as per Work Order & QAP
o Dispatch documents & packing list for domestic/export orders
o Cutting plan for structural fabrication
o Assembly drawing using AutoCAD
Deployed scrap, drops & off cuts as well as steered the development of profile plates using AutoCAD/Rexcam in CNC plate cutting m/c
Managed Raise Material Inspection Request (MIR) upon arrival of material in accordance with delivery note and material testing certificate
Monitored:
o Appointed workers (Fabricator, Welders, Riggers and Painters) as well as managed the workload in the allocated time frames
o Boiler duct fabrication from plate cutting to final trial assembly and managed assembly clearance from third party QC Personnel
Steered all the blasting & painting procedures according to the QAP as well as maintenance of the profile for blasting & curing time after each coat of paint
Estimated total fabricated quantities and formulated bills
Collaborated with Purchase, Projects, QA/QC, Design & Maintenance Department for improving production
Scrutinized & interpreted structural & duct diagrams, process flow diagrams, isometric & mechanical drawings