Quality, Health, Safety & Environment (QHSE) Manager
Orascom (Alico)
مجموع سنوات الخبرة :19 years, 6 أشهر
Maintain customer sustainable satisfaction, analyze and solve any complain.
Establishing business focused guidelines for management review; ensuring that these are applied at all levels and
consolidating divisional risks, information and activities.
Identify and maintain the Quality Budget, ensuring cost savings without affecting personnel or equipment
efficiency.
Provide and maintain a competent and effective internal and external (supplier) process audits, address risks and
needed improvements.
Schedule and perform internal and external (suppliers) process audits for better process efficiency.
Enhance the quality of suppliers and supply chain management processes.
Manage supply chain management processes from supplier’s selection, communications to performance and
improvement.
Ensure the Quality System to be an integral part of SCM Supplier evaluation & qualification to achieve life cycle
cost avoidance through the output analysis of Supplier Quality assessment Major & Minor findings.
Establish a Management Operating System MOS that has typical Key Performance Indicators KPI’s (On-time
Delivery, Scrap rate & Rework, Quality of the received & sent Products, Cycle time…).
Ensure Good Receiving of the Raw Materials from Suppliers (ingredients, processing aids, and packaging
materials) & the same for our products to meet both of regulatory & FMCG Industry requirements (safe and legal
for the intended use) through agreed system with Suppliers & Customers.
Maintain Certificate of Analysis COA system (Receiving & Sending) to ensure the product information (Identity,
Type, Identification Method, Physical Property and Chemical Assay & Method).
Handle all Laboratory test methods to release the finished products then create the related COA’s which will be
sent to the customers.
Maintain the Overage Report System to ensure achieving FIFO principle for our Raw Materials & Finish products.
Handle None Conforming Material Reports NCMR’s for the defected products.
Maintain the Training System for all Company activities (Product related, Processes & Safety) to ensure
maintaining the Quality Management System.
Ensure that all changes are Evaluated then Validated for impact on Process Operation, Safety, Health &
Environmental through MOC system (Management of Change).
• Coordinate for the Purchasing activities to closely track progress and generate status reports including Purchasing & Expediting plans.
• Responsible for procurement of direct and indirect materials required for the successful completion of the assigned project Development and maintenance of project procurement plans.
• Plan for managing inventory items to ensure availability of optimum quantities in stock at which Company can be safely and reliably operated.
• Monitor and influence demand to ensure that the forecast reflects market conditions, booking trends, strategy change
• Enhance the supply planning operation (ordering, inventory management, and forecasts) & to support sales business plans
• Receive requests for components from production department.• Search for offers local/Foreign, Negotiate with suppliers, Issue orders and follow up on (orders’ status, orders’ payments, Deli...
• Manage category purchasing functions at QAD ensuring that sufficient stock is available at all times to satisfy the projected sales.
• Fully understand the Quality Performance of the plant by implementing and monitoring robust KPIs, and by using this data to identify then execute proactive improvement projects / initiatives, striving to achieve or exceed targets.
• Support, prioritize, co-ordinate and lead/facilitate teams to implement sustained improvements to reduce factory costs, and ensure effective employment of people resources and facilities through successful project delivery.
• Motivate and support the quality team by providing strong and innovative leadership and coaching.
• Standardize operating procedures and work instructions with associated documentation that address business specific needs.
• Maintain quality control for components plant products according to national, international standards additional to customer specific requirements.
• Ensure compliance with national, international standards additional to customer specific requirements while ensuring property rights and protection.
• Provide and maintain a competent and effective internal and external (supplier) process audits, address risks and needed improvements.
• Release new product, process and machinery within brake disc division.
• Manage customer satisfaction PPM value and use proper corrective and preventive actions tools in case of any complain.
• Manage in-line quality measuring machines operations and measuring lab testing activities, process and equipment accuracy & utilization.
• Manage supply chain management processes from supplier’s selection, communications to performance and improvement.
• Lead technical, business and improvement (lean and Six Sigma) projects.
• Identify and maintain the Quality Budget, ensuring cost savings without affecting personnel or equipment efficiency.
• Maintain quality control for components plant products according to national, international standards additional to customer specific requirements.
• Responsible for daily, weekly and monthly documentation and reporting showing brake disc plant different functions performance, supplier evaluation & customer satisfaction.
• Approve new process designs and new production line machinery and equipment.
• Act as a catalyst for change and improvement in performance/quality by directing objectives and monitoring the performance to thereby maximize profitability.
• Establish procedures, work instructions and formats to standardize work processes.
• Lead preventive and corrective action plans and ensure its effectiveness.
• Issue production line Control Plans and FMEA (Failure Modes & Effect Analysis).
• Solve operational and measuring equipment problems.
• Issue brake discs and axle defect claim reports to suppliers after inspecting and segregating defected parts.
• Collect statistical needed data for process analysis in brake disc and axle production lines.
• Perform MSA for quality tools and equipment.
• Perform capability studies (Cp and Cpk) according to customer standards.
• Ensure usage of adequate Statistical Process Control (SPC) tools and analysis.
• Make the networks of the internal - external sewage and internal - external
service pipes of the site.
• Make the comparisons between the suppliers (subcontractors, plumbers ) from the Technical and Commercial sides.
• Make the design of the inspection chambers, manholes, pipes extension,
valves, insulation materials etc.
• Inspect and ensure the above works from the suppliers.
•Maintain the battalion electric generators (processing and maintenance).
•Take management decisions which were sometimes needed to be fast and strong decisions (a lot of tasks in short times).
Pumps, Protectors and Motors Scope
Process concept
Six Sigma and Lean Projects
*Graduation project : Screw Pump Graduation project grade : Excellent *Pass in 20 acadimic subjects in one year due to transfer between two universities