Karthikeyan M, Sr.Instrumentation Engineer

Karthikeyan M

Sr.Instrumentation Engineer

ACTEMIUM India Process solutions

Location
India
Education
Bachelor's degree, Electronics And Communication Engineering
Experience
13 years, 2 Months

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Work Experience

Total years of experience :13 years, 2 Months

Sr.Instrumentation Engineer at ACTEMIUM India Process solutions
  • India - Bengaluru
  • My current job since August 2019

Responsibilities:
Preparation of Instrument index, I/O list, E&I Interface list.*
Instrument/JB/Local Panels location and cable Routing drawing.*
Estimation of cable trays, cables and JB's and cable glands, tubes and instrument fittings.*
Analyze the RFQ, Project scope and customer specifications.*
Technical Bid evaluation for the various instruments.*
Vendors follow up from Technical offer receivable stage to finished Material reached at site.*
Review of Instrument specifications/Data sheets from vendor packages.*
Support to site activities, Site Engineers and Panel design teams.*
Involves in preparation of data sheets for Transmitters, Flow elements, Control valves and*
Analyzers.
Attended the inspections for the analyzers and Analyzer panels, also involved in the*
commissioning activities.
Fiber optic cable routing layout and interface to existing systems and its associated patch panel*
and patch cards and Media Converters.
Preparation of Electrical and Instrumentation Interconnection Drawing.*
Instrument selection activities.*
Site Inspection, FAT, Testing.*
Handling Projects:
1

Instrument Supervisor PLC at Al Kharafi Construction
  • Kuwait - Al Jahra
  • January 2019 to August 2019

ProjectDescription: STP AND PUMPING STATION
Responsibilities:
Leading a team of E&I technicians*
Reporting periodically to Maintenance Manager; preparing PM and CM reports.*
Modifications the program from Allen Bradley, Siemens PLC software.*
Planning required up-gradation for instruments to achieve production quality and cost minimizing.*
Maintenance and calibration of Motorized operating valve (Auma, Rotork, J2, Econ….)*
Maintenance and calibration of different analyzers : Conductivity, PH, ORP (Endresshausser )*
Maintenance and calibration of flow meters ( electromagnetic, orifice) ofEndresshausser*
Maintenance and calibration of transmitters PT, LT, TT, DPT (Siemens, Endresshausser) and Bentley*
Nevada vibration sensors.
Ensure Spares balance and inventory control for all instruments’ spare parts

Electrical and Instrumentation Engineer at AR Enterprises
  • India - Chennai
  • July 2015 to January 2019

Project Description : Sea Water desalination plant 13mld desalinated water
Responsibilities:
Leading a team of E&I technicians*
Reporting periodically to Maintenance Manager; preparing PM and CM reports.*
Develop and modify the process automation in Allen Bradley Platform(PLC RS Logix 5000+ SCADA*
Factory Talk view Studio ).
Planning required up-gradation for instruments to achieve production quality and cost minimizing.*
Maintenance and calibration of pneumatic control valves (Bray, Dempla, .....) and part turn actuated valves (Weir, *
Maintenance and calibration of different analyzers : Conductivity, Chlorine, PH, SDI, Redox, *
Turbidity, TDS (Emerson Rosemount, Hach, RODI )
Maintenance and calibration of flowmeters ( electromagnetic, orifice plate, ) of*
Rosemount, Yokogawa.
Maintenance and calibration of transmitters PT, LT, TT, DPT (Emerson Rosemount, Yokogawa) and*
Allen Bradley vibration sensors.
Ensure Spares balance and inventory control for all instruments’ spare parts

Instrumentation Engineer at VV Minerals Private Ltd
  • March 2015 to June 2015

Project Description: Sand refinery plant Automation
Responsibilities:
Erection and commission the all field instruments.*
I/O preparation frop&id*
Develop and modify the process automation in Allen Bradley Platform*
VFD to PLC Modbus communication.*
Erection and commissioning of the PLC, RIO panels.*
Initialization of VACON, DANFOSSVFD Drives

at Biop Steels & Power Private Ltd
  • India
  • November 2014 to March 2015

Operational & Maintenance in 12mw Power Plant.
Responsibilities:
Attend the all Break down jobs.*
Develop and modify the process automation from Allen Bradley Platform.*
Calibration of all analytical and pneumatic field instruments.*
Attend & solve the MOV related problems.*
Managing the Department monthly report Activities.*

Electrical & Instrumentation Engineer at JV Engineers
  • India
  • December 2012 to February 2014

Project Name : Operational & Maintenance in ETP 1-4&6, MOL and RO.
Responsibilities:
Leading a team of four Instrument technicians*
Reporting periodically to Maintenance Manager; preparing PM and CM reports.*
Develop and modify the process automation from Allen Bradley Platform .*
Planning required up-gradation for instruments to achieve production quality and cost minimizing.*
Maintenance and calibration of pneumatic control valves (El-O-matic, Dempla, KOSO, .....) and part*
turn actuated valves (El-o-Matic, KOSO)
Maintenance and calibration of different analyzers : Conductivity, Chlorine, PH, SDI, Redox, *
Turbidity, TDS (Yokogawa, Metler Toledo, Hach, )
Maintenance and calibration of flowmeters ( electromagnetic, orifice plate, ) of Endress&Hauser, *
Krohne Marshall, Rosemount, Yokogawa.
Maintenance and calibration of transmitters PT, LT, TT, DPT (Emerson Rosemount, Yokogawa) and transducers.*
Ensure Spares balance and inventory control for all instruments’ spare parts

Electrical & Instrumentation Engineer at STERLITE INDUSTRIES INDIA LTD
  • India
  • December 2011 to November 2012

Project Name : 70TPD Milk Of Lime Preparation plant .
Responsibilities:
Leading a team of two E&I fitter, one Welder, and three Helpers.*
Reporting periodically to Project Manager.*
Erection and commissioning support of all field Instruments.*
Preparing the Entire cable laying schedule (power, control, inst. signal).*
Erection and cable termination of MCC, VFD, and PLC panels.*
Review of control philosophy, P&I diagrams, cause & effect diagrams, instruments list, flow chart, *
and SLD diagram of all MCC Feeders, Incomers, and ACDB, MLDB

Site Engineer at UMESH Electricals
  • May 2011 to December 2011

Maintenance Work.
Responsibilities:
Leading a team of two E&I fitter, one Welder, and three Helpers.*
Reporting periodically to Client (Electrical Engineer).*
Preparing the Entire cable laying schedule (power, control).*
Erection and cable termination of MCC, VFD, ACDB, MLDB panels.*

  • February 2011 to May 2011

Advanced Training in Industrial Automation. in Technocrat automation 2011.*

Site Supervisor at DCW Ltd
  • India
  • December 2010 to February 2011

Erection & commissioning.
Responsibilities:
Construction management, and coordination with the clients and vendors.*
Training :
Hardware Engineer training in HCL infosystems

Site Supervisor at MUKUNDAN ENGINEERING
  • India - Chennai
  • June 2010 to December 2010

Cable schedule, Cable tray erection

Education

Bachelor's degree, Electronics And Communication Engineering
  • at Anna university
  • January 2010

Diploma, ELECTRONICS & COMMUNICATIONEngineering
  • at Directorate of Technical Education
  • December 2007

Bayt Tests

IQ Test
IQ Test
Score 68%

Specialties & Skills

Technical Drawing
Instrumentation
AUTOMATION
BALANCE
CABLING
CALIBRATION
INVENTORY MANAGEMENT
QUALITY
REPORTS
CUSTOMER RELATIONS

Languages

English
Expert
Hindi
Expert

Training and Certifications

Advanced Training in Industrial Automation (Training)
Training Institute:
Technocrat Automation
Date Attended:
January 2019

Hobbies

  • Playing cricket