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Karthikeyan M, Sr.Instrumentation Engineer

Karthikeyan M

Sr.Instrumentation Engineer·ACTEMIUM India Process solutions

India

Bachelor's degree, Electronics And Communication Engineering

Work experience

Total years of experience: 15 years, 4 months

Sr.Instrumentation Engineer

August 2019 - Present

ACTEMIUM India Process solutions

Bengaluru, India

August 2019 - Present

Responsibilities:
Preparation of Instrument index, I/O list, E&I Interface list.*
Instrument/JB/Local Panels location and cable Routing drawing.*
Estimation of cable trays, cables and JB's and cable glands, tubes and instrument fittings.*
Analyze the RFQ, Project scope and customer specifications.*
Technical Bid evaluation for the various instruments.*
Vendors follow up from Technical offer receivable stage to finished Material reached at site.*
Review of Instrument specifications/Data sheets from vendor packages.*
Support to site activities, Site Engineers and Panel design teams.*
Involves in preparation of data sheets for Transmitters, Flow elements, Control valves and*
Analyzers.
Attended the inspections for the analyzers and Analyzer panels, also involved in the*
commissioning activities.
Fiber optic cable routing layout and interface to existing systems and its associated patch panel*
and patch cards and Media Converters.
Preparation of Electrical and Instrumentation Interconnection Drawing.*
Instrument selection activities.*
Site Inspection, FAT, Testing.*
Handling Projects:
1
Company industry:
General Engineering Consultancy
Job role:
Engineering

Instrument Supervisor PLC

January 2019 - August 2019

Al Kharafi Construction

Al Jahra, Kuwait

January 2019 - August 2019

ProjectDescription: STP AND PUMPING STATION
Responsibilities:
Leading a team of E&I technicians*
Reporting periodically to Maintenance Manager; preparing PM and CM reports.*
Modifications the program from Allen Bradley, Siemens PLC software.*
Planning required up-gradation for instruments to achieve production quality and cost minimizing.*
Maintenance and calibration of Motorized operating valve (Auma, Rotork, J2, Econ….)*
Maintenance and calibration of different analyzers : Conductivity, PH, ORP (Endresshausser )*
Maintenance and calibration of flow meters ( electromagnetic, orifice) ofEndresshausser*
Maintenance and calibration of transmitters PT, LT, TT, DPT (Siemens, Endresshausser) and Bentley*
Nevada vibration sensors.
Ensure Spares balance and inventory control for all instruments’ spare parts
Company industry:
Industrial Engineering & Automation
Job role:
Maintenance, Repair, and Technician

Electrical and Instrumentation Engineer

July 2015 - January 2019

AR Enterprises

Chennai, India

July 2015 - January 2019

Project Description : Sea Water desalination plant 13mld desalinated water
Responsibilities:
Leading a team of E&I technicians*
Reporting periodically to Maintenance Manager; preparing PM and CM reports.*
Develop and modify the process automation in Allen Bradley Platform(PLC RS Logix 5000+ SCADA*
Factory Talk view Studio ).
Planning required up-gradation for instruments to achieve production quality and cost minimizing.*
Maintenance and calibration of pneumatic control valves (Bray, Dempla, .....) and part turn actuated valves (Weir, *
Maintenance and calibration of different analyzers : Conductivity, Chlorine, PH, SDI, Redox, *
Turbidity, TDS (Emerson Rosemount, Hach, RODI )
Maintenance and calibration of flowmeters ( electromagnetic, orifice plate, ) of*
Rosemount, Yokogawa.
Maintenance and calibration of transmitters PT, LT, TT, DPT (Emerson Rosemount, Yokogawa) and*
Allen Bradley vibration sensors.
Ensure Spares balance and inventory control for all instruments’ spare parts
Company industry:
General Engineering Consultancy
Job role:
Engineering

Instrumentation Engineer

March 2015 - June 2015

VV Minerals Private Ltd

March 2015 - June 2015

Project Description: Sand refinery plant Automation
Responsibilities:
Erection and commission the all field instruments.*
I/O preparation frop&id*
Develop and modify the process automation in Allen Bradley Platform*
VFD to PLC Modbus communication.*
Erection and commissioning of the PLC, RIO panels.*
Initialization of VACON, DANFOSSVFD Drives
Job role:
Engineering

November 2014 - March 2015

Biop Steels & Power Private Ltd

India

November 2014 - March 2015

Operational & Maintenance in 12mw Power Plant.
Responsibilities:
Attend the all Break down jobs.*
Develop and modify the process automation from Allen Bradley Platform.*
Calibration of all analytical and pneumatic field instruments.*
Attend & solve the MOV related problems.*
Managing the Department monthly report Activities.*

Electrical & Instrumentation Engineer

December 2012 - February 2014

JV Engineers

India

December 2012 - February 2014

Project Name : Operational & Maintenance in ETP 1-4&6, MOL and RO.
Responsibilities:
Leading a team of four Instrument technicians*
Reporting periodically to Maintenance Manager; preparing PM and CM reports.*
Develop and modify the process automation from Allen Bradley Platform .*
Planning required up-gradation for instruments to achieve production quality and cost minimizing.*
Maintenance and calibration of pneumatic control valves (El-O-matic, Dempla, KOSO, .....) and part*
turn actuated valves (El-o-Matic, KOSO)
Maintenance and calibration of different analyzers : Conductivity, Chlorine, PH, SDI, Redox, *
Turbidity, TDS (Yokogawa, Metler Toledo, Hach, )
Maintenance and calibration of flowmeters ( electromagnetic, orifice plate, ) of Endress&Hauser, *
Krohne Marshall, Rosemount, Yokogawa.
Maintenance and calibration of transmitters PT, LT, TT, DPT (Emerson Rosemount, Yokogawa) and transducers.*
Ensure Spares balance and inventory control for all instruments’ spare parts
Company industry:
Civil Engineering
Job role:
Engineering

Electrical & Instrumentation Engineer

December 2011 - November 2012

STERLITE INDUSTRIES INDIA LTD

India

December 2011 - November 2012

Project Name : 70TPD Milk Of Lime Preparation plant .
Responsibilities:
Leading a team of two E&I fitter, one Welder, and three Helpers.*
Reporting periodically to Project Manager.*
Erection and commissioning support of all field Instruments.*
Preparing the Entire cable laying schedule (power, control, inst. signal).*
Erection and cable termination of MCC, VFD, and PLC panels.*
Review of control philosophy, P&I diagrams, cause & effect diagrams, instruments list, flow chart, *
and SLD diagram of all MCC Feeders, Incomers, and ACDB, MLDB
Company industry:
Industrial Production
Job role:
Engineering

Site Engineer

May 2011 - December 2011

UMESH Electricals

May 2011 - December 2011

Maintenance Work.
Responsibilities:
Leading a team of two E&I fitter, one Welder, and three Helpers.*
Reporting periodically to Client (Electrical Engineer).*
Preparing the Entire cable laying schedule (power, control).*
Erection and cable termination of MCC, VFD, ACDB, MLDB panels.*
Job role:
Civil Engineering

February 2011 - May 2011

February 2011 - May 2011

Advanced Training in Industrial Automation. in Technocrat automation 2011.*

Site Supervisor

December 2010 - February 2011

DCW Ltd

India

December 2010 - February 2011

Erection & commissioning.
Responsibilities:
Construction management, and coordination with the clients and vendors.*
Training :
Hardware Engineer training in HCL infosystems
Company industry:
Industrial Production
Job role:
Engineering

Site Supervisor

June 2010 - December 2010

MUKUNDAN ENGINEERING

Chennai, India

June 2010 - December 2010

Cable schedule, Cable tray erection
Company industry:
Electrical Engineering
Job role:
Engineering

Education

Anna university

January 2010

January 2010

Bachelor's degree, Electronics And Communication Engineering

India

GPA (percentage): 66%

GPA (percentage): 66%

Directorate of Technical Education

December 2007

December 2007

Diploma, ELECTRONICS & COMMUNICATIONEngineering

India

GPA (percentage): 78.58%

GPA (percentage): 78.58%

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Skills

Technical Drawing
Expert
Technical Drawing
Expert
PLC
Expert
PLC
Expert
SCADA
Expert
SCADA
Expert
DCS
Expert
DCS
Expert
Instrumentation
Expert
Instrumentation
Expert
AUTOMATION
Expert
AUTOMATION
Expert
BALANCE
Expert
BALANCE
Expert
CABLING
Expert
CABLING
Expert
CALIBRATION
Expert
CALIBRATION
Expert
INVENTORY MANAGEMENT
Expert
INVENTORY MANAGEMENT
Expert
PLC
Expert
PLC
Expert
QUALITY
Expert
QUALITY
Expert
REPORTS
Expert
REPORTS
Expert
TDS
Expert
TDS
Expert
CUSTOMER RELATIONS
Expert
CUSTOMER RELATIONS
Expert
Technical Drawing
Expert
Technical Drawing
Expert
SCADA
Expert
SCADA
Expert
DCS
Expert
DCS
Expert
Instrumentation
Expert
Instrumentation
Expert

Languages

English
Expert
Hindi
Expert

Training and Certifications

Training
Advanced Training in Industrial Automation
Technocrat Automation
Jan 2019

Hobbies

  • Playing cricket