Project Manager
Premier Composite Technologies
Total years of experience :15 years, 1 Months
- Responsible to thoroughly understand and communicate stakeholder requirements to appropriate team members, and manage all requirements accordingly to realize each for the stakeholder.
- Establish clear ownership for project tasks, ensure that team members have the tools needed, and provide timely feedback.
- Coordinate and facilitate delivery of project objectives.
- Track progress and review project tasks to meet deadlines appropriately.
- Assess project issues and identify solutions to meet productivity, quality and customer goals.
- Proactively communicate project status, issues & risks to management.
- Conduct regular status meetings with all stakeholders, keeping the stakeholder’s needs and requirements continuously in view.
- Draft initial charter and project design plan.
- Liaise with clients and consultants to define and stabilize the project preliminary design.
- Identify then resolve all issues and problems during the project conceptual design phase.
- Create project family tree, full assembly, and parts numbering system.
- Design/Model parts throughout different phases of the project (part detailing, tooling, and jigs & fixtures).
- Carry required analysis and calculations to validate all modifications done to the original design.
- Feed and update all design data to the ERP system.
- Work with the design head to prepare and distribute tasks to the draftsmen and junior designers.
- Train and support junior designers during their work.
- Set the department’s design standards and issue/modify the department’s design manual.
- Full support to QA/QC and production departments.
- Liaising with designers and consultants to acquire and refine all data required for the design phase, also periodically checking for updates and studying their effect on the project.
- 3D modeling and full project assembly management using CATIA V5r20 software.
- Modifying initial designs and layup schedules using laminate theory analytically and computer aided.
- Studying the laminate thermal expansion vs mold/tool thermal expansion at various curing temperatures.
- Studying the manufacturability of the designed components and carrying process development duties in
conjunction with the production department.
- Mold/Tool design for composite parts ranging from conventional fiberglass to carbon fiber and aramids in all forms available in the market (fiber roles, prepregs, and sprint) using various lamination techniques like hand layup, wet layup, vacuum bagging, infusion, and LRTM.
- Creating milling files, drawings, product catalogs and lamination schedules to be used in production phase.
- Supervising and mentoring junior design engineers.
- Design and analysis of composite laminates used in manufacturing GRP pipes, fittings and well casings using classical laminate theory
- Geometrical modeling and implementing of the material properties through structural analysis.
- Study of optimal angle-ply orientation for shells designed for maximum burst pressure of filament wound composite pipes.
- Finite Element Analysis and Experimental approaches studied to verify optimum winded angle.
- Conceptual and detailed mold and tool design for GRP structures.
- Preparation of product catalogs and datasheets.
- Preparation of 2D drawings and production instructions.
PMBOK Guide 5th Edition exam preparation with a simulated exam to get accredit from the Institute.
M.Sc. Aerospace Vehicle Design Areas of Study: Airframe Systems, Loading Actions, Aircraft Aerodynamics, Aircraft Stability and Control, Aircraft performance, Stress Analysis, Detail stressing, Fatigue Fracture Mechanics and Damage Tolerance, Aeroelasticity, Structural Stability, Design and Analysis of Composite Structures, Computer aided Design (CAD), Computer Aided Manufacturing (CAM), Finite Element Analysis, Aircraft Accident Investigation. Thesis: 'A-6 Environmental Benign Airliner/ Design the Empennage Composite Elevator' Individual Research Project: 'Water Management within Fuel Tanks in conjunction with Airbus UK'