Mohamed Ali Sadek

Quality and Food Safety Manager at PepsiCo Egypt-Minya Plant c

• Egypt - Minya
• My current job since March 2020

Leading plant quality department from May 2018 till now with the following responsibilities
 Manage the implementation of quality control/assurance systems and procedures throughout plant operations.
 Ensure that the laboratory is adequately equipped to perform the required tests at the appropriate degree of accuracy and frequency
 Coaches and provides constant feedback for the development and improved performance of quality personnel
 Allocate Quality budget plan according to the yearly production plan (AOP) and manage the execution for the plan through the operation.
 Manage the chemical control program and manage the consumption within quality budget plan.
 Ensure proper handling of consumer/customer complaints by the plant in accordance with company guidelines
 Develop/review all documents required by PI standards concerning quality systems and food safety and follow up on their applications.
 Ensure that an annual performance review is being conducted with all quality personnel
 Communicate quality performance and activities regularly to Plant Managers, Senior Quality Manager and other department heads
 Rollout food safety and quality systems to the plant and Upper Egypt DC's teams.
 Lead QAS, HACCP, ISO22000 and FSSC implementation.
 Provide initial and ongoing trainings regarding PI quality tools, GMP's and personnel hygiene to the entire plant and DC's employees and validate plant and DC's compliance.
 Follow the AIBI standards for quality systems and food safety through frequent auditing, corrective action plans and constant follow up in plant and DC's.
 Conduct internal audits in the plant and Upper Egypt DC's every month and assure related corrective actions are completely and accurately executed in a timely manner. He is also accountable to meet a company's annual target for food safety.
 Act as the owner for all quality systems and food safety audits in plant and DC's.
 Supervise the plant/DC's compliance regarding PI pest control requirements.
 Report on a monthly basis status of quality systems and food safety measures to the central quality team through CAP and scorecards.
 Monitor and control the foreign objects management program in all areas of the plant and monitor the monthly FM performance.
 Monitor and control Cat3 and Cat4 requirements compliance
 Coordinate to implement food safety CAPEX projects in collaboration with central quality

delegate Quality Manger at PepsiCo Egypt-Minya Plant SC QC Assoc

• Egypt - Minya
• My current job since January 2016

with my food safety duties in absence of plant quality manager

QC- Food safety supervisor at in PepsiCo Egypt -Minya Plan

• Egypt - Minya
• March 2013 to April 2018

1. Rollout food safety and quality systems to the plant and DC's teams.
2. Provide initial and ongoing trainings regarding PI quality tools, GMP's and personnel hygiene to the entire plant and DC's employees and validate plant and DC's compliance.
3. Supervise the daily implementation of all quality systems and food safety related procedures and records to ensure that all programs are correctly executed and documented.
4. Follow the AIBI standards for quality systems and food safety through frequent auditing, corrective action plans and constant follow up in plant and DC's.
5. Conduct internal audits in the plant and DC's every month and assure related corrective actions are completely and accurately executed in a timely manner. He is also accountable to meet a company's annual target for food safety.
6. Act as the owner for all quality systems and food safety audits in plant and DC's.
7. Supervise the plant/DC's compliance regarding PI pest control requirements.
8. Ensure PI minimum mandates compliance.
9. Report on a monthly basis status of quality systems and food safety measures to the central quality team through CAP and scorecards.


10. Develop/review all documents required by PI standards concerning quality systems and food safety and follow up on their applications.
11. Coordinate with project protect owner to ensure Heavy metal elimination in annual samples tested in Cork.
12. Lead QAS, HACCP, ISO22000 and FSSC implementation.
13. Monitor and control the foreign objects management program in all areas of the plant and monitor the monthly FM performance.
14. Monitor and control Cat3 and Cat4 requirements compliance
15. Coordinate to implement food safety CAPEX projects in collaboration with central quality
16. Manage the chemical control program and monitor consumption

Microbiologist at PepsiCo Egypt -Minya Plan

• Egypt - Minya
• July 2008 to February 2013

Microbiologist(handle all Microbiologist and Lab. chemist) in PepsiCo Egypt -Minya Plan
1- Perform routine microbiological testing in compliance with the predetermined micro sampling plan to support finished product release and validation and to ensure safe operations, compliance with environmental laws, and conformance to PI standards and good manufacturing practices.
2- Use microbiological instrumentation such as laminar flow cabinet, micro samples filtration instrument, pH meter, autoclave, incubators, magnetic heaters, etc
3- Use packaging materials inspection instrumentation such as burest tester, secure seal tester, micrometer, boucles, etc.
4 Perform packaging/raw materials SAP inspection
5 Perform instrument calibration and follow up on preventive maintenance
6 Maintain the micro data archives and micro samples
7 Logging and tracking of microbiological samples
8 Document/review microbiological laboratory work using laboratory worksheets that is detailed, timely and in compliance with GLP requirements.
9 Order media and laboratory supplies as needed
10 Maintain strictest standards of hygiene in laboratory area
11 Maintain a safe working environment
12 Maintain adequate levels of supplies to ensure continuity of laboratory operations13 Lead the corrective/preventive action plans regarding out of specs microbiological samples
14 Report out of specs packaging/raw materials and follow up on corrective actions with the central technical packaging department

Chemist at water & waste water government company

• Egypt - Minya
• January 2007 to July 2008