Technical Manager
BARBAR PLastics Industries Factory
Total years of experience :13 years, 11 Months
Job Role: Oversee the production, engineering and maintenance functions in its 32 Million Woven sacks/year factory.
Designations:
Sept.2012 to date:Technical Manager - Reporting to the General Manager.
Highlights:
- I did a Comprehensive Assessment for plant capacity change due to the significant shift in product mix.
- Prepared complete cost analysis then prepared cost accounting program integrated with financial accounting system in EXCEL sheets.
- Led the preparation of 2013 Budget.
- Led the preparation of the quarterly financial and performance reports.
- Besides numerous initiatives for improving productivity and maintenance practices.
- Now I'm Developing a mini-ERP using Visual Basic 2010 and MS-Access 2010 to Collect, Archive, Analyze and generating Reports and Plans for Production, Maintenance, Utilities, Stores and Sales.
Designations:
Aug.2009 - Jul.2011: Head of section, Electrical & Instrumentation.
Jan.2010 - Jul.2011: Project Site Manager.
Jul.2011 - To Date: Maintenance Head of Section
++ Roles/Responsibilities:
1. As, E&I Head of Section:
§ Enforcing and promoting the sound E&I and safety practices.
§ Oversee the training and development of E&I team members.
§ Monitor and evaluate the performance of the E&I members.
§ Planning and oversee the proper execution of maintenance of E&I equipments and systems. (E.g. PLC systems, MCC, Motors, Generators etc...)
§ Planning supply of spare parts and liaising with vendors in the timely supply.
§ Oversee the problem solving and propose solutions to the operational and equipments problems. Then undertake the detailed engineering and acquisition of new solutions.
2. As, Project Site Manager(Construction of 68TPD ASU):
§ Oversee the coordination among the civil, electromechanical and firefighting contractors and other contractors of minor supporting jobs.
§ Liaising with local and foreign suppliers in outsourcing various project needs.
§ Liaising with local services providers (for renting cranes, heavy machineries, etc…)
§ Liaising with local authorities for acquiring services and the required approvals and permits (power supply, water, etc...)
§ Liaising internal with other departments to fulfill company’s obligations and scope.
§ Audit the works against contractual scope and specifications.
§ Oversee the process of inspection, verification and SAT for equipment (compressors, pumps, tanks, DCS system, instrumentation, substation, etc...)
§ Supervise the commissioning process of the plant.
§ Prepare the bi-weekly progress evaluation and report.
§ Interim payment certification.
§ With the assistance of other project team, resolving the discrepancies and design errors.
§ Participation in project planning and scheduling.
++ Positions: Chief EI&C Projects Engineer
++ Roles/Responsibilities:
§ Leading and managing the operations department.
§ Serving as the company’s projects manager (EI&C Systems).
§ Promoting the company’s services and products.
§ Participate in company’s business planning.
§ Leading the process of engineering and integration of industrial automation systems.
§ Overseeing the planning and execution of systems construction, installation, commissioning, handover and systems support.
§ Liaising with vendors in supplying technology and products for our projects.
§ Liaising with clients in gathering and analysis of system requirements.
§ Writing proposals, specifications, design reports and drafting contracts.
§ Overseeing the process of project documentation and change process.
++ Positions: (1) Electrical Engineering Head of Section, then (2) Maintenance Dept. Manager (3) Rehab. Project Manager’s Assistant for electromechanical part.
++ Roles/Responsibilities:
1 As, E&I Head of Section and then Maintenance Head of Department:
§ Planning and oversee the execution of PM & CM for electrical, mechanical and process equipments in the 300TPD oil extraction plant, 2TPH soap plant, 60TPD oil refining plant, 24TPH steam plant and 2x2MVA back-up generators.
§ Analyzing and resolving electrical, control and mechanical operational problems.
§ Oversee and planning the development and training of E&I and mechanical maintenance personnel.
§ Monitoring and evaluating department’s team members.
§ Supervising installation of new equipment and systems.
§ Participate in operational and production planning.
§ Internally liaising with procurement department in outsourcing solutions, services and materials.
§ Writing proposals, specifications, and contracts for supplying solutions to major operational and production problems related to E&I and mechanical systems.
2. As, Project Manager’s Assistant For Electromechanical Part:
§ Participated in preparing the master plan for the 10million USD rehabilitation project for the construction of a 60TPD oil refinery, 30TPD oil bottling plant and 2TPD Glycerin Plant.
§ Participation in the procurement and evaluation of consultants.
§ Participating in the design reviews in all project design phases.
§ Liaising with consultant in preparing detailed project planning, specifications, biding documents and contract documents.
§ Participation in bids evaluation and awarding process.
§ Assisting the PM in coordination among various contractors and suppliers.
§ Oversee the inspection and QA for the execution of electromechanical works.
§ Assisting PM in preparing the progress evaluation and report.
§ Participation in acceptance testing and commissioning.
++ Positions: Representative/Sales Engineer in Sudan.
++ Roles/Responsibilities:
§ Sales, Promotion, and Marketing.
§ Providing Technical Support and Service for Local Clients.
§ Preparing technical and financial proposals for automation systems upgrades and modernization through close collaboration with principal’s technical support staffs in different production centers, in Germany & Switzerland, and with local clients’ staffs.
§ Engineering and Integration of Process Automation Systems with the help of Principal’s Technical Support Department.
§ Preparation of business plan for Sudan territory.
++ Positions: Electrical and Control Engineer.
++ Roles/Responsibilities;
§ Leading the electrical team.
§ Participate in the hands-on troubleshooting of electrical and control equipments.(Motors, Generators, MCCs, PLC systems and process instruments.
§ Lead the directly supervising electrical installation works.
Third Class - Honours Degree