Quality control manager
7PAC For Corrugated Carton
Total years of experience :13 years, 5 Months
Follow product specifications and quality control measures
Quality inspection for all row materials such paper, starch, borax, caustic soda, resin, inks, PVA, stretch, rotary and flat dies, cliché and stitching wire
Quality inspection for all work in process WIP
Perform all quality LAB tests such GSM, RCT, ECT, FCT, BCT, COB 60, FEFCO 9, Bursting resistance test, Rub test, Gel point test and starch viscosity
Root cause analysis of customer complaint and make preventive action for it
monthly supplier evaluation for all row materials
Receiving sales orders from sales department and preparing an operation plan for all production stages according to the delivery date
Ordering and preparing all required row materials (paper- inks- printing plates- Cutting dies)
Preparing Master card for every order
Planning of all operations to ensure maximume performance, OEE, CFR and minimize delay
Monitoring all operations and comparing theoritical and actual production rate and waste
Preparing reports for every production stage
Determine KPI for every production level
Plan, manage, and oversee all elements of production in our factory
Assess and analyze current production methods
Reduce waste in all production processes
Reduce Quick Change Over time
Develop and draft an improved production process
Design and implement cost-reductive changes
Maximize productivity of machinery and workers
Follow product specifications and quality control measures
Quality inspection for all row materials such paper, starch, borax, caustic soda, resin, inks, PVA, stretch, rotary and flat dies, cliché and stitching wire
Quality inspection for all work in process WIP
Perform all quality LAB tests such GSM, RCT, ECT, FCT, BCT, COB 60, FEFCO 9, Bursting resistance test, Rub test, Gel point test and starch viscosity
Root cause analysis of customer complaint and make preventive action for it
monthly supplier evaluation for all row materials
Familiar with Enterprise Resource Planning ERP system
Planning and execution of corrective and preventive maintenance of mechanical, hydraulic and pneumatic systems for Corrugator line and converting machines (RDC and FFG)
Working on 2 WEST RIVER corrugator lines
Working on rotary die cutters (2 LMC 1600 STK, Currioni 2400, Giant dc )
Working on rotary die cutters (2 NT machines, 2 JS machines, Currioni )
Atlas Copco screw compressors and reciprocating compressors
2 fire tube steam boiler (capacity 4000 kg/hr each) troubleshooting, repair and retubing
Classic control, Ac VFD drive programing and PLC troubleshooting
Controlling maintenance tools, stores and equipment
Monitoring and controlling maintenance costs
Improving health and safety policies and procedures
Working on Marquip corrugator line 2500 mm with Mitsubishi single facer 60H and Petter multi star single facer - BHS corrugator 2500 mm- WARD rotary die cutter (RDC) machine- WARD flexo folder gluer (FFG) (2 machines) - BOBST Masterflex-L - BOBST Vision cut (2 machines) with flat bed die cutter
3 Cochran steam Boilers (capacity 6000 kg/hr each) troubleshooting, repair and retubing
KAESER and Ingersoll Rand screw compressors and reciprocating compressors
Corrective maintenance activities.
Planning and execution of the preventative maintenance programs.
Improve the reliability of the equipment
Managing stocks of supplies and equipment
Head of Mechanical Maintenance of Casting Department in Lead Acid Batteries Factory.
Member of Research and development department (R&D).
Operate the production line (EMF - GmbH Company) Poultry Slaughtering Plant.
Corrective and Preventive Maintenance of Rotating Equipments such, Pumps (Gear - Plunger - Centrifugal- Multistatge- Submersible- Vacuum- Diaphram), Fans- Blowers, Cooling Towers, Diesel Engine, Gasoline Engine and Diesel Generator
Hydraulics & Pneumatics:Air Compressors- Control Valves - Pressure Regulators- Non return Valves - Safety Relief Valves - Pipes - Pipelines - Pipe Fittings.
Electro-Mechanical Systems: Control System (Level- Pressure-Temp.)-Automatic Control (Power & Control Circuits)- Sensors (Pressure- Level- Temp) Solenoid Valve.
Materials Handling: Belt Conveyor- Chain Conveyor- Screw Conveyor- Fork Left- Roller Conveyor- Hoisting System.
Engineering Maintenance: Replacement of ( Mechanical Seal- Packings- Gaskets- Bearings- Impellers- Gears)- Lubrications (Grease- oil)- Welding repair.
Thermal Engineering: Loose Steam Boiler- Heat Exchanger- Oil Burner.
Graduate: B.Sc in Mechanical Design and Production Engineering Menoufia University (2009). Cumulative Grade: Good . Project : Predictive Maintenance Using Vibration Analysis. Grade of project: Excellent