SHIFT INCHARGE
CHEMANOL(METHANOL CHEMICALS CO.)
Total years of experience :20 years, 1 Months
Successfully executed the start up of the the pentaerythritol.
plant under supervision of (M/s Perstorp Specialty Chemicals, Sweden
DCS( Honeywell system)
Follow up all production processes of ACETALDEHYDE PLANT which include (Ethanol storage, Ethanol recovery, Reactor "ethanol oxidation to acetaldehyde", Acetaldehyde absorption column, Acetaldehyde distillation column, Acetaldehyde storage tanks and safety scrubbing system
Follow up all production processes of PENTAERYTHRITOL PLANT which include :-
Reactor "reaction of acetaldehyde and formaldehyde in presence of caustic to produce- pentaerythritol- 2, 2 bis dimethylalcohol 1, 3 dipropandiol"
Counter current evaporation system with 4 effects, formaldehyde stripper column, and methanol recovery column.
Crystallization -Filtration "belt filters" - dissolving - purification "cation ion exchanger" - separation of pure penta by crystallization, filtration, drying "multicoil dryer", and bagging.
Mixed penta separation by decanter centrifuge and press filter.
Separation of Sod. Format by extraction column by using isobutanol solvent
Crystallization of Sod. Format, separation by continues centrifuge, Drying "rotary dryer", and Bagging .
Iso butanol recovery system.
Plant utilities ( boilers, cooling water tower, chiller, and wwtp
-prepare the shift report(production/stock)
-people attendance
-follow the lab results
"The first company for production of citric acid and its salts in Middle East by using Biotechnology" Take part in the factory equipments, piping and instruments structures under the supervision of (Vogel Buch); Austrian Co. Successfully executed the start up of the factory Follow up all the steps of production(Sugar dissolving - Decationization of sugar solution - Fermentation - Fermented mash filtration -"Chemical treatment"; precipitation, decomposition; filtration and Purification by using Ion Exchangers - Evaporation - Crystallization -Centrifugation - Drying - Classification &Packing ) and be sure of the production progress, coordinate the different steps of production, revising the laboratorial results and adjusting the conditions of operating to reach the best quality with minimum costs
Supervise the operating of the utilities of the factory; including :- Demeneralized water treatment station (Sand filter - Active carbon
Reverse Osmosis "R.O." - Mixed bed) Waste water treatment
station (Aerobic system) Cooling water station (32 C - 24 C - 5 C) by using cooling towers and chillier
-prepare the shift report(production/stock)
-people attendance
-follow the lab results
• Take part in the factory equipments, piping and instruments structures under the supervision of (Vogel Buch); Austrian Co.
• Successfully executed the start up of the factory
• Follow up all the steps of production(Sugar dissolving - Decationization of sugar solution - Fermentation - Fermented mash filtration -"Chemical treatment"; precipitation, decomposition; filtration and Purification by using Ion Exchangers - Evaporation - Crystallization -Centrifugation - Drying - Classification &Packing ) and be sure of the production progress, coordinate the different steps of production, revising the laboratorial results and adjusting the conditions of operating to reach the best quality with minimum costs
• Supervise the operating of the utilities of the factory; including :-
* Demeneralized water treatment station (Sand filter - Active carbon .
Reverse Osmosis "R.O." - Mixed bed)
* Waste water treatment station (Aerobic system)
* Cooling water station (32 C - 24 C - 5 C) by using cooling towers and chillier
Take part in the factory piping and instruments structures under the supervision of (Applexion);a French company; and experts from Cuba &France
Successfully executed the start up of the factory
Follow up all the steps of production( Sugar dissolving - Chemical and thermal treatment - Clarification - Filtration - Decolorization by using Ion Exchangers - Evaporation - Crystallization - Centrifugation - Drying and packing) and be sure of the production progress, coordinate the different steps of production, revising the laboratorial results and adjusting the conditions to reach the best quality with minimum costs
Take part with team work during the proceeding of obtaining the ISO 9001 certificate
Internal audit; responsible for following up the ISO 9001 Procedures.
Supervise the operating of the utilities of the factory; including
Process water treatment station (Sand filters - active carbon - fine filtration)
Steam boilers water treatment by using Ion exchangers
Spray pond station for cooling water
-prepare the shift report(production/stock)
-people attendance
-follow the lab results
Chemical analysis of all raw materials in ceramics, calculationof Glaze composition and solve its problems, Laboratory tests to detects physical properties of the final products
• Follow up all the industrial processes to manufacturing and refining sugar(Juice extraction -Juice thermal and chemical treatment- Clarification - Filtration -Juice evaporation - Syrup crystallization - Crystal separation by centrifugation - Crystal drying and Packing
بكالوريوس العلوم فى الكيمياء (خاص)من جامعة الزقازيق بمصر سنة 1992 دور مايو بتقدير عام جيد جدا بنسبة75%