Mechanical Instructor
Royal Commission
Total years of experience :21 years, 8 Months
Teaching and conducting a practical Exercises and theoretical training how to install, maintain, dismantle and overhaul Industrial (Rotating and Stationary) machinery, such as heavy mechanical equipment, hydraulic and pneumatic control systems, all types of pump, all types of compressors, heat exchangers, fire and water tube boiler, alignment, pressure vessels, petrol engine 4 cylinder, diesel engine 4 cylinder, Maintenance routine tasks, preventive maintenance, industrial safety, AutoCAD 2014, Blue Print Reading, gland packing, mechanical seal, rigging and hoisting, gantry crane, wall mounted job crane, telescoping boom crane, conveyor systems, pulleys, mechanical clutches, gear boxes,
I am an active member of the Mechanical club. I have designed and fabricated in-house floor crane, soda ash crash plant, Pelton turbine, shell, and tube type heat exchanger, Mechanical mechanism trainer, cooling tower, gate and globe valve hydrostatic test tester. pressure relief valve
MEMBER OF MECHANICAL CLUB SINCE 2010:
The following equipment’s designed and fabricated in house for the trainee’s practical task
And trainee’s projects
• Pelton turbine (In house designed and fabricated for the trainee's project and practical tasks)
• Power transmission a complete unit ( Including gears, motor, belt, pulley)
• Tube and shell type heat exchanger
• Conveyor belt drive
• Industrial Lubrication system
• Hydraulic floor crane ( capacity 2 tons)
• Soda ash crash plant
• Fabricated safety valve trainer
• Hydrostatic test trainer (Industrial gate and globe valve)
• Piping system trainer
• Types of bearing trainer board
• Types of industrial gears trainer board
• Dummy heat exchanger for rigging and crane tasks
• Un balance weight for rigging and crane tasks
• Vibration Analysis Bearing trainer
• Study about the lubrication used and new ones with viscosity
• Water circulation plant in parallel and series form
• Hydrostatic Testing Globe valve station, size DIA 6”
• Hydrostatic Testing Gate valve station, size DIA 6”
• Hydrostatic Testing all types of valve station in “ size DIA 6”
• Recently, I fabricated a plate type heat exchanger it is operational and ready for demonstration to train new millwright trainees, the good thing that is designed and manufactured in house.
Pictures will be sent upon request.
Involved in Maintenance, Fabrication, installation of mechanical equipment and operational activities
• Routine Inspection & Maintenance of Steam Turbines (90Kg/cm2, Temp.5350C, Capacity 55MW)
• Routine Inspection & Maintenance of High Pressure water Tube Boilers (100Kg/cm2, Temp.5350C, Flow 220 t/hr)
• Routine Inspection & Maintenance of Steam Turbine Condensers (Flow 8000m3, Pressure 1kg/cm2)
• Routine Inspection & Maintenance of heavy duty Pumps and compressor
• Routine Inspection & Maintenance of Giant Gear Boxes
• Routine Inspection De-mineralized Water Treatment Plant & Soft Water Treatment Plant
• Routine Inspection & Maintenance of Turbines Auxiliary Equipment’s, controls valves, seal, pressure gauges, temperature gauges, monitoring devices, safety system.
• Routine Inspection lubrication system
Involved in fabrication & installation work during Off-season
• Installation of skid mounted water tube Boiler
• Fabrication and installation of Plant piping system for boiler and pumps
• Fabrication of shell & tube type Heat exchanger.
• Fabrication and Erection of Evaporators
• Fabrication, Erection and Operation of De-mineralized Water Treatment Plant
• Fabrication, Erection and Operation of Soft Water Treatment Plant.
Involved in Maintenance & Operational work during Off/On Seasons
• Maintenance of water tube Boiler and also involved in Operational activities
• Maintenance Of Steam Turbine and & also involved in routine inspection
• Maintenance of Heavy duty Compressor & also involved in routine inspection
• Maintenance of Heavy duty pumps & also involved in routine inspection
• Maintenance of Heat Exchanger & also involved in routine inspection
• Maintenance of Giant gear boxes & also involved in routine inspection
• Maintenance Of belt & chain conveyors
• Maintenance of Hydraulic Jack System & & also involved in routine inspection
• Routine Inspection of Lubrication System
• Routing Inspection & Maintenance of Cooling Tower
• Routine inspection of Equipment & monitoring devices etc.
Monitored the construction process and ensured that all the quality requirements are met.
Maintained all the calibrated equipment for inspection.
Handled all the construction material and maintained an inventory for the same.
Preparation and Carry out inspection as per Inspection Test Plan.
Arranging the client inspection for the witness & hold points of the inspection.
Prepared the logs, inspection forms and all the related documents for the project.
Preparing the documents and reports for the quality related works as per ISO
Conforming the materials and consumables as per codes.
Reviewed the various plans and engineering drawings to ensure that the inspection process is followed in accordance to the plans.
Updated all Quality Control methods regularly and carried the test plans.
Coordinated the punch list of items and reported any discrepancies to the Quality Supervisor. Preparing the final package of the equipment.
Assisting the monthly client audit for quality department perspective.
Assisted in the completion of all the technical records for the quality process.
I am 3rd position holder in my engineering class.
