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Mohammed Al Zara, Lead Project Cost Controller

Mohammed Al Zara

Lead Project Cost Controller ·JGC Gulf International

Saudi Arabia

Bachelor's degree, Business Administration

Work experience

Total years of experience: 17 years, 8 months

Lead Project Cost Controller

January 2020 - Present

JGC Gulf International

Khobar, Saudi Arabia

January 2020 - Present

Responsibilities:
• Work closely with the Project Manager to monitor project budgets, analyze costs and provide valuable insights to optimize project profitability and efficiency.
• Manage all financial aspects of ongoing projects to ensure they stay within budget and meet financial objectives.
• Handle overall EPC project cost; develop and maintain detailed project cost estimates, considering Engineering Manhours (MH), Procurement Bill of Materials (BM), and Construction Bill of Quantities (BQ).
• Provide guidance to the project team and ensure project cost control processes are effectively implemented.
• Provide comprehensive support to Corporate Management in routine tasks, ensuring that services comply with established standards and meet organizational objectives.
• Develop and execute the project cost strategy, and ensure that cost management practices are in line with project specifications, departmental directives and overall organizational objectives.
• Assist financial director in preparing annual budget, and provide insights to ensure that the budgets are aligned with overall projects specifications.
• Collaborate with relevant departments to identify and evaluate operating costs associated with scheduled projects; analyze the data and identify areas for improvement and cost-saving opportunities.
• Monitor and analyze project expenditures against approved budgets while identifying any variances and their causes; conduct regular cost analysis to forecast future spending and identify potential cost-saving opportunities.
• Forecast future project costs based on current performance and trends; estimate the total project cost at completion (EAC Estimation).
• Evaluate change requests from clients for their financial implications, including cost estimates, budget impacts, and resource allocation, develop accurate cost estimates for proposed changes and update project manager/senior management on the same.
• Review engineering, procurement, and construction products to confirm remaining activities, estimate forecasted costs, review all PO issued, and review subcontractor agreements.
• Estimate project costs based on specific contract requirements, such as client office costs, IT requirements, insurances and Saudization requirements and Bank Bond Guarantee.
• Conduct weekly meetings with clients and provide project status updates. Report project status to top management as well as JGC Yokohama on a quarterly basis.
• Prepare project cashflow statements to monitor financial liquidity. Prepare financial reports, including cost performance metrics for project stakeholders and management highlighting key findings and deviations from budgetary targets.
• Oversee reimbursable projects, including the preparation and control of Work Elements Release (WER) budgets, Prior Approval Forms (PAF), and invoice management.
• Communicate with clients to obtain approval for Work Elements Release (WER) budgets and Prior Approval Forms (PAF).
• Coordinate with clients to review and obtain approval for weekly and monthly time sheets; ensure all reimbursable expenses are properly documented and approved by the client.
• Prepare accurate and timely monthly invoices based on approved time sheets and reimbursable expenses.
• Register invoices in the Aramco system (SAP) accurately and promptly for Aramco projects.
• Follow up with clients to ensure timely payment of invoices and resolve any payment discrepancies.
• Develop detailed unit rate estimates for Time Unit Rates (e.g. labor costs per hour/day), Equipment Unit Rates (e.g. rental costs per unit), and Work Unit Rates (e.g. cost per unit of work completed).

Company industry:
Other Business Support Services
Job role:
Management

Senior Project Cost Controller

January 2016 - January 2019

JGC Gulf International

Khobar, Saudi Arabia

January 2016 - January 2019

Responsibilities:
• Monitored project costs for EPC and ensure that expenditures remain within the budget; tracked project progress and compared actual costs against budgeted costs.
• Conducted variance analysis and provided insights to project managers and senior management.
• Conducted site visits and ensured that the project was completed within the approved budget and schedule.
• Generated reports and flowcharts to illustrate factors influencing project costs, and provided to management to support decision-making processes.

Company industry:
Other Business Support Services
Job role:
Management

Project Cost Controller

January 2011 - January 2015

JGC Gulf International

Khobar, Saudi Arabia

January 2011 - January 2015

Responsibilities:
• Conducted project check estimate for 30%, 60%, 90% for EPC project.
• Worked with various departments to develop work breakdown structure, cost breakdown structure and organization breakdown structure; managed risk assessment activities to identify and mitigate project risks.
• Supervised the preparation of WER/PAF; computed reimbursable ongoing project.
• Planned and reported on the Saudi manpower (Saudization) to meet project requirements.

Key Projects:
• Interfacing Facilities with New 115/13.8kV Substation (May2021 To Present)
Client: KJO; Role: Lead Estimator, Lead Ongoing Project (Approved as Lead Project Cost Engineer)
• KJO PME Project (2017 - To Present)
• Client: Al Khafji Joint Operations; Role: Senior Project Cost Engineer
• Ras Tanura SRUPJ (Jul - Nov 2021)
Client: Saudi Aramco; Role: Lead Estimator
• Farabi LK Stripper Project (Engineering & Procurement Services) (Oct 2021)
Client: Farabi; Role: Lead Estimator
• Petro Rabigh PMC Alliance Contract (MH Unit Rate Estimation) (Apr 2021)
Client: Petro Rabigh; Role: Lead Estimator
• General Engineering Services PJ (MH Unit Rate Estimation) (Feb - Mar 2021)
Client: Petro Rabigh; Role: Lead Estimator
• UG Maintain Potential (2020)
Client: Saudi Aramco; Role: Senior Estimator
• LTA (Long Term Agreement) for Selected Brownfield and Upgrade Oil and Gas Projects (2020)
Client: Saudi Aramco; Role: Senior Estimator
• AREP Project (Conversion from MCRPJ) (2019 - 2020)
Client: Petro Rabigh; Role: Senior Project Cost Engineer
• Petro Rabigh Plant Change Project (2018 - 2019)
Client: Petro Rabigh; Role: Senior Project Cost Engineer
• EPR Modifications Project (2018 - 2019)
Client: Petro Rabigh; Role: Senior Project Cost Engineer
• EPC Supporting Work for Manifa Project (2018 - 2019)
Client: Saudi Aramco; Role: Senior Project Cost Engineer
• Modification of Debutanizer/Amine Treating/LPG Blender Package (RP3) (2018 - 2019)
Client: Saudi Aramco; Role: Senior Project Cost Engineer
• Yanbu South Al-Mu'ajjz Crude Oil Terminal (2013 - 2017)
Client: Saudi Aramco; Role: Senior Project Cost Engineer
• IWSPP Improvement (2015 - 2016)
Client: RAWEC-Rabigh Arabian Water & Electricity Co. Ltd.; Role: Senior Project Cost Engineer
• Rabigh Phase-II: Detailed Design Package for Power Management System (PMS) (2011 - 2019)
Client: Petro Rabigh; Role: Senior Project Cost Engineer
• Sour Water Stripper and Disposal System
Client: Saudi Aramco (Estimation Project)

Company industry:
Other Business Support Services
Job role:
Management

Inspector

January 2010 - January 2011

Ministry of Labour

Saudi Arabia

January 2010 - January 2011

Company industry:
Public Administration
Job role:
Management

Cost Controller

January 2007 - January 2010

Saudi Paper Manufacturing Co.

Dammam, Saudi Arabia

January 2007 - January 2010

Highlights:
• Developed and implemented a comprehensive cost measurement and reporting system to evaluate costs and trends on a daily, weekly and monthly basis.

Responsibilities:
• Monitored and managed the company's expenses, ensuring they aligned with budgetary constraints & financial objectives.
• Monitored and analyzed the company's costs, including raw materials, labor, overhead and other expenses.
• Reviewed and compared actual costs against budgeted costs, identified any variances and investigated their causes.
• Kept detailed logs of all purchases made by the company and tracked the utilization of inventory items; ensured accurate recording and valuation of inventory to support cost control efforts.
• Maintained logs of all supplier accounts and conducted regular reconciliations to identify errors and omissions; worked closely with suppliers to resolve discrepancies and ensured accurate invoicing and payment processing.
• Verified cost allocations against work orders, purchase orders, contracts, invoices, estimates and variations to ensure alignment with approved budgets.
• Provided regular reports to management on cost performance and recommended corrective actions to control expenses.
• Reviewed and advised the team on changes to improve project cost control within the company.

Company industry:
Paper & Paper Product Manufacture
Job role:
Management

Education

King Abdulaziz University

January 2007

January 2007

Bachelor's degree, Business Administration

Saudi Arabia

GPA (point): 3.66 out of 5

GPA (point): 3.66 out of 5

Skills

Project Control
Expert
Project Control
Expert
Project Management
Expert
Project Management
Expert
Cost Engineering
Expert
Cost Engineering
Expert
Commercial Management
Expert
Commercial Management
Expert
Business Planning
Expert
Business Planning
Expert
Liaison and Coordination
Expert
Liaison and Coordination
Expert
Aramco System (SAP)
Expert
Aramco System (SAP)
Expert
Training & Development
Expert
Training & Development
Expert
Project Management/Control
Expert
Project Management/Control
Expert
Budgeting & Cost Reduction
Expert
Budgeting & Cost Reduction
Expert
Visio Program
Expert
Visio Program
Expert
Strategic Business Planning
Expert
Strategic Business Planning
Expert
MS Office Suite (Word, Advanced Excel, PowerPoint)
Expert
MS Office Suite (Word, Advanced Excel, PowerPoint)
Expert
Reimbursable Projects
Expert
Reimbursable Projects
Expert
EPC Cost Estimation
Expert
EPC Cost Estimation
Expert
Cost Variance Analysis
Expert
Cost Variance Analysis
Expert
Cost Tracking & Monitoring
Expert
Cost Tracking & Monitoring
Expert
Contract Negotiation
Expert
Contract Negotiation
Expert
Lumpsum Projects
Expert
Lumpsum Projects
Expert
Unit Rate Estimation
Expert
Unit Rate Estimation
Expert
Customer Satisfaction
Expert
Customer Satisfaction
Expert
Team Building & Leadership
Expert
Team Building & Leadership
Expert
Relationship Building
Expert
Relationship Building
Expert
Creating a Service Entry Sheet (SES/ESV)
Expert
Creating a Service Entry Sheet (SES/ESV)
Expert
Project Work
Expert
Project Work
Expert
Law
Expert
Law
Expert
English Speaking
Expert
English Speaking
Expert
Teamwork
Expert
Teamwork
Expert
Compustat
Expert
Compustat
Expert

Languages

English

Expert

Arabic

Expert

Training and Certifications

Training
Engineering Details Courses
Other
Engineering Design Courses
Other
PowerPoint
Other
Advanced Excel
Other
International Computer Driving License – ICDL
Other
Self-Development
Other
Introduction to Oil & Gas Industry
Other
P&ID
Other
Advanced Marketing
Other
Customer Services
Other