Electrical and Instrument Engineer
Larsen & Toubro
مجموع سنوات الخبرة :12 years, 2 أشهر
Client: Saudi Aramco (Gas and Oil Separation Plant-GOSPS)
Key Result Areas:
Conducted planned inspections, surveillance inspections and release hold points by signing various quality and test
Records as proof of Inspection as per the specifications
Validated the installation of the works by performing inspections according to the Inspection and Test Plan (ITP) and
maintaining the findings on the Quality Record (QR)
Performed inspection of material listing and verification of vendor documents with materials, material test certificates
and approved vendor lists
Governed installation and inspection of Low Voltage Cables and MV by means of direct buried cable & conduit trenches,
above grade conduits and cable trays from source to load
Steered efforts for:
o Inspection of Continuity and Insulation Resistance Test for Cables before the installation stage
o Installation inspection of conduit including PVC, RGS, EMT with Conduit Fittings (LB’s, Seal Fittings) as per IFC and
Area of Classification
o Above Grade Conduit (RGS and EMT) and Below Grade Conduit (PVC Coated RGS, PVC)
o Installation Inspection of Conduit Routings, Conduit Duct Banks and Electrical Manholes in accordance with
standards and accepted drawings
Managed installation/pre-commissioning and examination for hazardous location, Conduit Sealing and Fire Retardant
Seal for all conduit and Cable Tray entries through Wall Penetrations of plant buildings and control cabin entries
Administered:
o Cable Tray Installation, Supports, Bonding, Expansion Splice Plates and Installation of the Cables on the Cable
Trays as per NEC and NEMA norms
o Inspection for installation of instrument racks, junction boxes, consoles, instruments, impulse tubing, and leak test
o Installation inspection of electronic, pneumatic instruments, control & On-Off valves, Emergency shutoff valve,
Flow, Pressure, Level & Temperature Transmitters, Switches & Indicators for Yokogawa, Fisher, Rosemount,
Honeywell and ABB
Assessed P&ID, Instrument Specification Sheet (ISS), Instrument Data Sheet (IDS), Instrument Installation Sheet (IIS),
Wiring Diagram and Tubing Hook up
Accomplished the installation of Fire Alarm Devices including Gas Detectors, combustible flame detectors, Toxic gas
detectors, Smoke Detectors, Heat Detectors, Duct smoke Detectors, Beam Detectors, Manual pull Stations, Manual
Release Stations
Led the installation of numerous modules such as Monitor Module, Control Module, Relay Module, Isolator Module,
Release Control Module, Zone interface module, FMM-101 Miniature Monitor Module, FMM-4-20 Monitor Module
Supervised the fabrication of pipes for fire water system, NOVEC system, FM200 system. Work complies with the
accepted Isometric drawings
Spearheaded Room Integrity Test for a particular area
Designed red mark-up drawing for Fire Alarm as well as Fire Fighting work; forwarded the same to design team for
As-built for client review
Affianced with:
o Grounding and Lightning Protection Installation
o LV Cable (Power, Control & Instrumentation) and MV Cable Termination and Torque Testing Visual Inspection in
accordance with NETA and Standard Procedures
o Inspection of High Potential Withstand Test for MV and HV cables / Cable Bus with Safety and Step by Step
Procedure
Safeguarded that the loop folder submitted by the subcontractor consisted of all relevant documents at the time of
loop check
Supervised loop checking for level transmitter, pressure transmitter, temperature transmitter, flow transmitter,
control valve, on-off valve
Engaged in:
o Erection of the LV and MV Motors with agreed installation and testing procedures
o Lighting, lighting panel and small power installations
o Low voltage and medium voltage Switchgears installation
o Observing LV distribution board panel, Motor control center (MCC) panel installation
Interfaced with:
o Client, commissioning and hand-over department for mechanical completion certificate and quality pack sign-off
o Quality Team for Hydro-test
Controlling the installation, commissioning and pre-commissioning operations for various instruments
Developing electrical and instrumentation engineering design package, including electrical and instrument plot plans,
electrical area classification drawings, lighting and grounding layout drawings, schematics, loop drawings, wiring
diagrams, conduit and cable routing, instrument index, schedules
Evaluating field-installed electrical equipment for possible hazard condition and creating electrical classification
drawings per API and NFPA
Designing electrical equipment specifications, process instrument specifications, and instrument databases
Extending support in engineering activities like MTO preparation based on the P&ID, datasheet preparation for the
procurement of materials and RFQ communication to the procurement for the required materials
Reviewing engineering drawings, documents, vendor datasheets, termination drawings, installation details
Verifying instruments and assuring effective quality compliance at all times in the organization
Mitigating risk by recommending potential solutions to a given problem and thereby smoothening the operations
Working for all aspects of the project including in-house engineering, procurement, construction, interfaces,
administration functions
Analyzing potential failures and appropriate maintenance tasks scheduled to prevent failure
Prepared project Quality Plan (As per ISO 9001: 2015), Quality Manual and Audit Plan and standard Operating Procedures (SOPs). Responsible for the implementation of the Project Quality Plan.
Well experienced in preparing QMR.
Conduct Senior Quality management review meeting in every six months and highlighted all issues to the Top management in order to improve Quality Management system. Discussed Quality objectives
Ensured continual improvement within the quality control systems and culture
Review Project IFC drawing during (60% and 90% stage), RED Marksup and As-Built drawings.
Ensured that all inspections as identified in approved inspection and test plan (ITP) are attended by the relevant QA/QC inspector.
Ensured use of latest revisions of IFC, MS, procedures, ITP, PQP, Project specifications, engineering references and standards are maintained at sites
Prepared the quality personnel mobilization plan to ensure quality personnel coverage at project during all activities at all times and coordinate with the client approval of QA/QC personnel as required
Ensured that all quality records are maintained, up-to date, traceable and retrievable.
Submitted all quality system deliverables as per client required document.
Ensured that all construction activities offered for inspection meets the customer requirements
Ensured that any survey and test equipment being utilized on project is calibrated. Continuous review of calibration log
Ensured that internal audit conducted every six months as per audit plan and schedule Q requirements and follow up closure and audit findings.
Ensured that all internal Audits and external Audits (15 % & 60%) are carried out in accordance with project Audit Schedule and follow up closure of audit findings after verification of quality records and follow up closure of audit findings.
Developed training program for all work supervisors responsible for implementing the QA/QC procedures at site. Evaluation of trainee and Training records were maintained
Review Inspection assignment package (IAP) prior to submission to SA for approval
Coordinate with 3rd party inspection agency and arrange 3rd Party inspection (process and final inspection) prior to delivery of materials at site.
Prepared Lesson Learned for QA/QC dept. and collect lesson learn from other dept. and evaluate and implement applicable lesson learned for the purpose of improvement.
Prepared PQI data for evaluation and analyzed PQI score and submit management for improvement.
Investigate the root cause analysis of NCR and initiate corrective actions.
Review welding procedure qualification (WPS) and keep monitoring update list of WPS as PQR’s that prepare by welding engineer
Coordinate Sub-Contractor and submit welding WPS/PQR/ Welder qualifications and prepared welder JCC
Coordinate Sub-Contractor and submit Copper pipe BPS/PQR/ Brazer qualifications for JCC
Prepared of ITP and Check list as per project spec. and submit for approval.
Participated in weekly progress meeting with the client and internal weekly meetings to communicate the quality levels at project site.
Ensured that project quality objectives set by top management for measuring performance.
Ensured that the KPI of the project set by Management and established.
Prepared special procedure and Method statement as client requirements submit for approval prior to 21 days start of activities
Coordinate with NDT 3rd party for NDT procedure and submit SA for approval
Prepared weekly Quality highlights and submit to client for information.
Reviewed all submittal (IAP, MR, MTS etc) prior to submittal to the clients.
Participated in weekly progress meeting with the client and internal weekly meetings to communicate the quality levels at project site.
Established and maintained a system for the storage of quality assurance records and the associated updating of register.
Attending the weekly meetings with client to show the quality progress report and plan for future ongoing activities.
Carry out Planned Inspections, Surveillance Inspections and release hold points by signing various Quality and test Records as proof of Inspection confirming to specifications.
Responsible to verify the installation of the works by performing inspections as per the Inspection and Test Plan (ITP) and record the findings on the Quality Record (QR).
Manage the Quality Assurance team for preparation & arrangement of all the essential documentation required for the inspection.
Carrying Inspection of Material Listing and Verification of Vendor Documents with Ma-terials, Material Test Certificates, and Approved Vendor Lists based on Purchase.
Installation Inspection of Low Voltage Cables and MV using Direct Buried Cable & Conduit Trenches, Above Grade Conduits and Cable Trays from Source to Load
Inspection of Continuity and Insulation Resistance Test for Cables Prior to the Installa-tion
Installation inspection of Conduit which includes PVC, RGS, EMT, with Conduit Fittings (LB’s, Seal Fittings) according to the IFC and Area of Classification.
Above Grade Conduit (RGS, EMT) and Below Grade Conduit (PVC Coated RGS, PVC) Installation Inspction of Conduit routings, Conduit Duct Banks and Electrical Manholes according to the Standards and Approved Drawings
Review the technical data sheets of all the instruments properly in order to avoid any kind of mismatching before the execution of project and to follow the vendor prints, AML.
Witness Installation/Pre-commissioning Inspection for Hazardous Location Conduit Sealing and Fire Retardant Seal for all conduit and Cable Tray entries through Wall Penetrations of Plant Buildings and Control Cabin entries.
Cable Tray Installation, Supports, Bonding, Expansion Splice Plates and Installation of the Cables on the Cable Trays according to the NEC and NEMA Standards.
Inspection for installation of instrument racks, Junction Boxes, Consoles, instruments, im-pulse tubing, and leak test as per the approved drawing and project specification.
Responsible for installation inspection of electronic, pneumatic instruments, control & On-Off valves, Emergency shutoff valve, Flow, Pressure, Level & Temperature Transmitters, Switches & Indicators. (Yokogawa, Fisher, Rosemount, Honeywell and ABB).
Experienced in Calibration of control & On-Off valves, Flow, Pressure, Level & Tempera-ture Transmitters, gauges, Switches & Indicators.
Inspect the process tubing and check that the tubing is done as per the hook up diagram and confirms to the project specification.
Review of P & ID, Instrument Specification Sheet (ISS), Instrument Data Sheet (IDS), Instrument Installation Sheet (IIS), Wiring Diagram, Tubing Hook up.
Supervise all the installation of Fire alarm Devices such as: Gas Detectors, combustible flame detectors, Toxic gas detectors, Smoke Detectors, Heat Detectors, Duct smoke Detectors, Beam Detectors, Manual pull Stations, Manual Release Stations.
Conducted planned inspections, surveillance inspections and release hold points by signing various quality and test Records as proof of Inspection as per the specifications
Validated the installation of the works by performing inspections according to the Inspection and Test Plan (ITP) and maintaining the findings on the Quality Record (QR)
Performed inspection of material listing and verification of vendor documents with materials, material test certificates and approved vendor lists
Governed installation and inspection of Low Voltage Cables and MV by means of direct buried cable & conduit trenches, above grade conduits and cable trays from source to load
Steered efforts for:
o Inspection of Continuity and Insulation Resistance Test for Cables before the installation stage
o Installation inspection of conduit including PVC, RGS, EMT with Conduit Fittings (LB’s, Seal Fittings) as per IFC and Area of Classification
o Above Grade Conduit (RGS and EMT) and Below Grade Conduit (PVC Coated RGS, PVC)
o Installation Inspection of Conduit Routings, Conduit Duct Banks and Electrical Manholes in accordance with standards and accepted drawings
Managed installation/pre-commissioning and examination for hazardous location, Conduit Sealing and Fire Retardant Seal for all conduit and Cable Tray entries through Wall Penetrations of plant buildings and control cabin entries
Administered:
o Cable Tray Installation, Supports, Bonding, Expansion Splice Plates and Installation of the Cables on the Cable Trays as per NEC and NEMA norms
o Inspection for installation of instrument racks, junction boxes, consoles, instruments, impulse tubing, and leak test
o Installation inspection of electronic, pneumatic instruments, control & On-Off valves, Emergency shutoff valve, Flow, Pressure, Level & Temperature Transmitters, Switches & Indicators for Yokogawa, Fisher, Rosemount, Honeywell and ABB
Assessed P&ID, Instrument Specification Sheet (ISS), Instrument Data Sheet (IDS), Instrument Installation Sheet (IIS), Wiring Diagram and Tubing Hook up
Accomplished the installation of Fire Alarm Devices including Gas Detectors, combustible flame detectors, Toxic gas detectors, Smoke Detectors, Heat Detectors, Duct smoke Detectors, Beam Detectors, Manual pull Stations, Manual Release Stations
Led the installation of numerous modules such as Monitor Module, Control Module, Relay Module, Isolator Module, Release Control Module, Zone interface module, FMM-101 Miniature Monitor Module, FMM-4-20 Monitor Module
Supervised the fabrication of pipes for fire water system, NOVEC system, FM200 system. Work complies with the accepted Isometric drawings
Spearheaded Room Integrity Test for a particular area
Designed red mark-up drawing for Fire Alarm as well as Fire Fighting work; forwarded the same to design team for As-built for client review
Affianced with:
o Grounding and Lightning Protection Installation
o LV Cable (Power, Control & Instrumentation) and MV Cable Termination and Torque Testing Visual Inspection in accordance with NETA and Standard Procedures
o Inspection of High Potential Withstand Test for MV and HV cables / Cable Bus with Safety and Step by Step Procedure
Safeguarded that the loop folder submitted by the subcontractor consisted of all relevant documents at the time of loop check
Supervised loop checking for level transmitter, pressure transmitter, temperature transmitter, flow transmitter, control valve, on-off valve
Engaged in:
o Erection of the LV and MV Motors with agreed installation and testing procedures
o Lighting, lighting panel and small power installations
o Low voltage and medium voltage Switchgears installation
o Observing LV distribution board panel, Motor control center (MCC) panel installation
courses: Career Timeline (Recent 3 Associations) Core Competencies