MOHD FAIRUS AHMAD, Head of Quality

MOHD FAIRUS AHMAD

Head of Quality

CTRM Aero Composites Sdn Bhd

Location
Malaysia
Education
Bachelor's degree, Mechanical Engineering
Experience
0 years, 0 Months

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Work Experience

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Head of Quality at CTRM Aero Composites Sdn Bhd
  • Malaysia - Malacca
  • My current job since January 2018

♦ Manage compilation of FAI for internal assembly work to provide evidence of conformity of process
and product.
♦ Work with Supplier Quality Engineers and Quality Engineering and their management to drive Quality
Improvement.
♦ Manage Inspection of partially and fully completed Assemblies to Engineering requirements.
♦ Manage and conduct Patrol Inspection of random stages to ensure compliance to drawing and
process.
♦ Raise and manage the raising of NCRs for non-conforming product detected at the goods-in stage
and support production detected non-conformities when required.

at Composites Technology Research Malaysia Sdn Bhd
  • January 2012 to December 2017
Head
  • January 2012 to January 2017

, Talent Acquisition and Management
♦ Setup CTRM Academy in 2012 and certified by Department of Skill Development under National Dual
Certification Scheme for Malaysian Skill Certificate.
♦ Received “Creativity and Innovation HRDF Awards” in 2016 and “Asia HRD Award” in 2017 through
development and implementation of pre-employment and post-employment training programs.
♦ Establish manpower saving through cost saving exceeding RM33 million from

Project Manager at Nur Haramein Bina Sdn. Bhd
  • April 2010 to January 2012

♦ Established and manage project team and organization, responsible for maintaining project
schedule, quality, and risk plans.
♦ Monitor and control team performance, including delegation of responsibility for portions of the
project scope to the team members
♦ Developed and managed client relationship, ensuring communication was clear and effective.
♦ Successfully completed two construction projects with a total value of more than RM10 millions.

Chief Executive Officer at Hampshire Aerospace Sdn. Bhd
  • March 2007 to March 2010

♦ Setup the factory from empty building to full fledge operation in CNC machining for aerospace
component.
♦ Creating, enhancing and driving the business plan and developing and managing strategic relations
with key customers.
♦ Achieved aerospace quality standard and customer recognition.
♦ Recommends yearly budget for Board approval and prudently manages organization's resources
within budget.
♦ Developed training program locally and overseas to accelerated learning process and maturity of
the workforce to meet stringent quality and high efficiency expectation.
♦ Secured government grants and incentives to reduce shareholder’s profitability.
♦ Trained staff on continuous improvement through lean manufacturing activities.

Head at CTRM Aviation Sdn. Bhd
  • July 2005 to February 2007

♦ Maintained quality management system and responsible for audit by Department of Airworthiness
(DCA)
♦ Maintained Configuration Control of document for the aircraft build.
♦ Reviewed and approved aircraft documentation prior to aircraft release for test flight.
♦ Produce, edit and maintain Manuals for Organization Exposition under A1 approval of DCA
♦ Directly responsible for aircraft and component in term of quality and reliability.
♦ Trained all vendors supplying product and services to the company on continuous improvement
through lean manufacturing.

Head at Eagle Aircraft Malaysia Sdn. Bhd
  • December 2000 to June 2005

♦ Set up production planning department including organization structure, job scope, and chain of
command.
♦ Developed and monitored of Master Planning Schedule to synchronize with the detail material plan,
manpower plan and work area plan.
♦ Carried out kaizen and continuous improvement activities to reduce rejection and increased
productivity until achieved 4 aircraft units per month.
♦ Ensured vendors deliver metallic components and Aircraft General Supplies “AGS” parts on promised
date; and writing special orders for services and parts when necessary.
♦ Attended daily operation management.
♦ Wrote the departmental procedures into a working manual.

Manufacturing Engineer at Eagle Aircraft Pty. Ltd
  • Australia
  • November 1998 to November 2000

♦ Generated design & drawing for Composite layup mould, Floor Mounted Aircraft assembly jigs,
secondary bonding jigs, trim and Drill Fixture jig.
♦ Manufactured and fabricated composites and metal tool for manufacturing.
♦ Recommended and implemented cost reduction strategies for manufacturing.
♦ Done process improvement for manufacturing of composites parts through Method Time Study “ MTS”
and Kaizen.
♦ Analysed and trouble shot manufacturing process related problems. Fix problem through engineering
order. Evaluate and recommend non-conformance concessions to resolve technical production
issues concerning engineering.
♦ Successfully plan, prepare and erect the aircraft assembly lines in Eagle Aircraft Malaysia. These
activities concluded the technology transfer of aircraft manufacturing and assembly of Eagle
Aircraft.

Manufacturing Engineer at Eagle Aircraft Malaysia Sdn. Bhd
  • February 1996 to October 1998

♦ Successfully set up Engineering Department in Melaka site.
♦ Answered engineering queries and solve manufacturing problems through engineering orders.
♦ Analysed and trouble shot manufacturing process related problems.
♦ Interpreted Engineering drawing for composites manufacturing and aircraft assembly purposes.
♦ Set up document control function within engineering department.
♦ Configuration management of the aircraft built.
Composites Technology Research Malaysia (Holding company

Project Engineer
  • May 1995 to January 1996

♦ Oversee the construction of composites manufacturing plants in Melaka until completion.
♦ Involved in the start-up phase of the plant in various capacity such as technical liaison for requirement
with local authority, setting up manufacturing cells to production requirement such as humidity,
temperature, vacuum pump, etc.
♦ Set up and wrote tender documents for office lobby design, office supplies for the whole factory two
major buildings.
♦ Led the tender award process and implementation of the tender by the successful bidder.

Production Engineer at HITACHI Consumer Product (M) Sdn. Bhd
  • Malaysia
  • October 1993 to April 1995

♦ Successfully increased production rate from 21000 units to 35000 units per day through kaizen or lean
manufacturing activities such as: process improvement, line balancing and operator motivation.
♦ Planned, organised and controlled over 250 production line operators.
♦ Run and monitored daily production planning of sub assembly parts with respect to machine and
manpower.

Education

Bachelor's degree, Mechanical Engineering
  • at University of Manchester
  • January 1993

Currently pursuing MBA course under DRB Hicom University of Automotive of Malaysia

Specialties & Skills

Manufacturing
Quality Management
Project Management
Lean Manufacturing
Process Improvement
GRAPHIC DESIGN
QUALITY
QUALITY CONTROL
CONTINUOUS IMPROVEMENT
PROCESS ENGINEERING
BUDGETING
BUSINESS PLANS
CONFIGURATION MANAGEMENT
COST CONTROL

Languages

English
Expert
Malay
Expert