محمد فردوس ABD GHANI

Engage with Asset Operation team on daily/weekly basis for corrective maintenance notification approval meeting to screen through, review and challenge the necessity of all notification raised. subsequently convert all approved notifications into work orders, making sure all necessary information related to the condition, maintenance operations, materials and resources required are incorporated into each work order. Managing, from the initial stage, the cost of maintenance activities via identification of long lead material, resources required, and possible constraints that will be encountered in preparing, scheduling and execution of the said activities. Record progress in systematic manner and consolidate in PACO database for reference Perform works scoping(including proposed execution strategy, preliminary man-hour estimation and populating MTO list) as well as to crosscheck the checklist of other discipline WPE. Compile work scoping report for Discipline Engineer prior PMs/CMs/TAs execution. and ensure that the Plan Entry Criteria (PEC) timeline (i.e. IAP, Workpacking Process & Turnaround) are met consistently during workpack preparation stage Participate and contribute in the Bi-weekly Workpack Meeting, Task Force Meeting, Workpack Challenge, HAZID, Turnaround Coordination Meeting and IPOP session for efficient monitoring of Contractors’ workpack status and performance. To ensure readiness of offshore execution work for all PMs/CMs prior any contractor discipline engineering mobilization to offshore. To review and ensure the completeness, feasibility and accuracy of workpacks submitted by Execution Contractor, To ensure all Job Hazard Analysis (JHA), Hot-work Risk Assessment(HRA) and any other relevant work procedures (heavy lifting, complex and high risk maintenance activities, etc.) are reviewed and analyzed .
To ensure compliance to SMEP MIE Process and support asset to achieve minimum calculative level on the MIE compliance.
To monitor budget against annual contract, monitor PO issuance to contractor.
To perform material inspection prior to load out to warehouse.
To ensure PSAN (Performance Standard) are updated and ensure its coverage to all Shell Malaysia Assets. And ensure proper PM/CM conducted as per standard.
To act as focal point of SAP Application for maintenance PACO team, this include technical issues within SAP and perform simple coaching to PACO Discipline.
Preparation of MOC (Management of Change), preparation and execution
Perform trouble shooting of any PACO related problems occurred at asset.
Contract holder for: Field Transmitter Contract, F&G Detector Contract.
Focal point (PACO) for personal gas detector and AGT Meter.

Act as Focal point for process safety, operational safety and environment for F23
• Monitoring F23 compliance to SMEP Procedure, Shell HSSE Control Framework, PETRONAS PPGUA, Global regulations (i.e. IMO SOLAS) and Local regulations (i.e. DOSH and DOE)
• Monitoring and reviewing Operating deviations and Management of Change, ensure its manageable and not compromising plant safety and personnel safety.
• Monitor, coordinate, update and review on the process safety review, SIL review, HAZOP, HAZID, and POPM and other related process safety master documents.
• Monitor, coordinate and review Tier 1 document and drawing such as CEM, P&ID, and POPM are updated regularly
• Coordinating for the review on the F23 Operational HSE Case.
• Monitoring of EIA (Environmental Impact Assessment) is followed and ensure proper reporting to local regulators.
• Tracking and monitoring personnel competency in terms of process safety and operational safety (i.e Process Safety awareness)
• Lead site incident investigation for process safety incidents and operations safety incidents.
• Lead on the audit findings closing out. Audit includes OHSAS 18001, ISO 14001, Shell Aviation Audit, HBA and OI Audit.
• Preparation of annual HSE Plan and perform quarterly tracking and monitoring.
• Preparations of ERP (Emergency Response Plan) for the F23 complex and its associated NUIs.
• Preparation of annual training plan for all personnel in the F23 Complex
• Perform site audit such as PTW Audit, ACT Audit and LOD1 Audit.
• Perform biweekly inspection at F23 complex with F23 management to ensure plant are safe and reliable.
• Tracking on the ACT findings by the personnel and coordinate on the close out.
• Conduct monthly meeting on the HSE for F23.
• Conduct site coaching in terms of compliance of HSE requirements and local regulations.
• Lead on the HSE campaign such as Safety Day, AIPSM (Asset Integrity Process Safety Management), and quarterly campaign.
• Monitoring of FAM (Fountain Assurance Management) and FIM (Fountain Incident Management) for F23.
• Lead and monitor all SCEs, Safety Equipment PM/CM are done in timely manner, and equipment are in good conditions.
• Coordinate the yearly joint venture drill with Government agencies.
• Act as PTW approver when required (i.e. during TMM)
• Perform site supervisions during TMM to ensure contractor, vendor and Shell personnel follow process safety requirements and operational safety requirements.
• Lead and coordinate of the site fire and gas mapping review, noise mapping review and Hazardous area classification review.
• Lead and coordinated assessment as required by regulations such as Indoor Air Quality, Noise Study, Chemical Health Risk Assessment, Chemical Exposure Monitoring, Asbestos Exposure and water analysis.
• Act as Relief Maintenance Supervisor / NUI Maintenance Supervisor when require

Provide engineering support (operate phase) to all Sarawak and Sabah asset to ensure plant reliability, safe to operate
and cost effective.
• Engineering support include below elements:
i. Provide annual review of all facilities, in terms of productivity, reliability, system uptime/downtime, HSE and cost
effective.
ii. Perform engineering study, execution plan, procurement, testing and commissioning of assigned Plant Change
Proposal as part of the MoC (Management of Change) process. Key PCPs are as below:
 F23, CPDRA (WHP) and F6, F28 (WHP) PCD Network Segregation Upgrade
 F23 H2S Blending Algorithm Logic Change- to ensure CPDRA (WHP) able to produce at higher capacity in
event of trunkline pressure low.
 E11 PMC and TPC Water Level Control
 F6 Swicth Rack Change out
 M1 CI Panel including PLC Changeout
 CEM Verification Exercise for Sarawak Assets- for OI (Operational Integrity requirement)
 F23 IPS/FGS Changeout Project
 F6 IPS/FGS Changeout Project
 F23 Water Injection pump test project.
 F23 K2500 Dry Gas Seal modification project.
iii. Perform annual review of Instrument and Control maintenance plan to ensure plant is maintained in accordance to
Shell RMP (Recommended Maintenance Practice) this include frequency of SCE final element (i.e. ESD valves,
BDVs, SDVs) response time.
iv. Perform updating of Tier 1 instrument and control documents, and drawing to meet Shell OI (Operating Integrity)
requirements, example of Instrument Tier 1 drawings are, CEM (Cause and Effect Matrix), Functional Logic
Diagram, Safeguarding Philosophy Control Philosophy, and Instrument Layout.
v. Lead and execute FGS and IPS logic test at vendor premise in order to update the CEM (i.e. F23, F6, and E11)
vi. Direct involvement in HAZID and HAZOP review. Example, E11 HAZOP review year 2015
vii. Direct involvement in the incident investigation, example E11 liquid carryover incident year 2015.
viii. Lead and execute plant change management process shall found that there is requirement to perform system
change, logic change or hardware change in order to operate safely and cost effective. Process include study,
engineering design, procurement and execution onsite.
ix. Lead and execute special projects because of plant change process i.e. F23 IPS/FGS upgrade, F23 IPS/FGS
upgrade, F6 PCD Upgrade, and F23 PCD Upgrade. Execution are from design stage, procurement of materials,
FAT, commissioning and SAT.
x. Perform final acceptance audit to the new platform which handed over operations (i.e. Laila Platform FAA on
2015)
xi. Perform HBA (Hardware Barrier Assessment) for the assets, A Hardware Barrier Assessment provides assurance of
the integrity status of SCEs for facilities, pipelines and/or wells through the review of all relevant records and documentation and by the physical inspection of the equipment in the field. The purpose of an HBA is to ensure the effectiveness of the Asset Integrity and Maintenance Execution processes and to be able to demonstrate integrity on SCEs to key stakeholders. This is accomplished through physically verifying the Technical Integrity of Safety Critical Element equipment.
xii. Perform coaching the frontline operations in order to operate and maintain the DCS, IPS, FGS, PCD and instruments accordingly.
xiii. Act as CSE (Control System Engineer) for the Sarawak waters, monitoring reliability for control systems (i.e. DCS, IPS and FGS).
xiv. Assist project team in terms of operations and maintenance i.e. HAZOP review for E11RB -Kasawari tie in project.
xv. Assist GK (Gumusut Kakap) project team during PCD segregation project. The scope include FAT support and testing support.
xvi. Perform IPF SIL Review for the Sarawak and Sabah facilities, namely M1, M3, F23, F6, E11, SJ and Barton.
• Supporting TMM (Topside Major Maintenance) team during shutdown/SIMOPS campaign including involvement in AAR (After Activity Review).
RECOGNITION:
• Safe and early startup up for F6/F28 shutdown and SIMOPS activity

Ensuring basis of design developed during Basic Study were valid and able to be executed during detailed design stage.
• Ensuring the document & drawing deliverables are sufficient and following the project requirements such as Shell DEP, Global standard, Project Standard and HSE requirements.
• Supervise, review, and approve documents and drawings submitted by design contractor.
• Performing technical bid evaluations of bidder for all instrument and control package, and other skid package.
• Act as focal point for MP3 fire and gas package, control valve package, IPS Package, VESDA and CCTV package.
• Act as focal point for MP2 Methanol Injection Skid package.
• Performing review and approval for the vendor submitted data as per SDRL.
• Act as Alarm Management focal point for the project.
• Act as Fire and Gas mapping study focal point (study for the location of the fire and gas detector and its coverage).
• Act as Representative for MP3 Project for design HSSE case and SCE PS review to support Technical Integrity Verification process by 3rd party consultant.
• Act as Shell representative for MP3 projects in SIL reviews.
• Act as Shell representative for MP3 projects in HAZOP and HAZID review and monitoring its action items close out.
• Act as Instrument and Control reps for the modelling review of the DCP platform during project phase
• Coordinating for FAT for the DCS, IPS, FGS, Fuel Gas Skid, HVAC Skid and actuated valve package for MP3 projects.
• Monitoring design contractor weekly progress and reporting to project management team.
RECOGNITION:
• Malampaya Milestone for 2013 Malampaya Turnaround and 2013 Malampaya Phase 2 success.

Kebabangan Development Project-Cost Plus Engineering Support. Client : Kebabangan Petroleum Operating Company (KPOC)
• Preparations of pre-qualification of all bidder, this was done based on evaluation of below criteria:
 Valid PETRONAS license with valid letter of authorization as a sole representative/ authorized agent for each instruments/items.
 Experience list of supplying same application/package/instrument in south east asia.
 Current work load/order.
 Technical expertise.
• Technical bid evaluations of the package which have been assigned to each engineer. I was assigned as Control Valve package engineer which I have to perform TBE for 8 bidders with 114 total numbers of control valve.
• Vendor data review was conducted in order to ensure awarded bidder submit the vendor data, document and drawing timely. The documents/drawings will be reviewed and fabrication work will start once the document was approved.
• Supporting vendor data review was conducted to assist Mechanical Package engineer reviewing the vendor data which applied to the instrument and control discipline. Below package have been supported by myself during the project phase
 Instrumentation scope for Water Maker Package
 Instrumentation scope for Water Filter Package
 Instrumentation scope for Fuel Filter Package
 Instrumentation scope for UV Sterilizer Package
 Instrumentation scope for Nitrogen Generator Package
 Instrumentation scope for Instrument Air Compressor Package
• FAT support was conducted for the control valve package.
ii. Belud FEED Development Project, Client: HESS Operating Company
• Preparations of instrument index and I/O List
• Preparations of instrument philiopshy for the overall detailed design
 Fire and Gas Philosophy
 Shutdown System Philosophy
 Telecommunication Philosophy
 Instrument and Control system philosophy
• Preparations of general specifications for the use as basis of detailed design at later stage.
 General Instrument Specifications
 Cable Specifications
 General specification for installation.
 General specification for Instrument Package equipment
• Preparations of detailed specification
 PSV Specifications
 Control Valve Specification
 Actuated Valve specifications
 Actuated Choke valve specifications
 V Cone flow meter specifications
• Preparations of instrumentation package specifications
 HIPPS Specifications
 Metering Skid specifications
• Preparations of instrument datasheets for all field instruments and fire and gas detector.(i.e. Pressure instruments, level
instruments, flow measuring instruments, temperature measuring instruments, actuated valve, choke valves, control
valves, F&G detector, PIG Signalers, and guided wave radar instruments)
• Conducted site visit for the Telecommunication system study at Tembungo, Erb West and Bukit Belud.
• Attend SIL workshop
• Attended HAZOP and HAZID workshop
• Preparations of weekly progress report to client.
iii. Ichtys Development Project, Client : INPEX Australia Ltd.
• Preparations of SPI Intools Database for the development of I/O List and Instrument Index.
• Preparations of study of the analyzer which to be used in the platform(i.e. metering analyzer and general analyses)
• Preparations of specifications, technical requisition package and datasheets for the orifice flow meter.
• Supervising drafter during preparations of the drawing associated with the scope.

SCOPE OF WORK
i. Malampaya Integrity and Debottlenecking Project (Philippines Project), Client: Shell Philippines Exploration (SPEX)

ii. Malikai Basic Engineering Project (Deepwater), Client: Sabah Shell Petroleum Company.

iii. Ban Houyxai Gold Silver Plant Project, Client : PanAust Mining Ltd

iv. Malampaya Depletion and Compression Basic Study, Client: Shell Philippines Exploration Company(SPEX)

PROJECT INVOLVED:
a) BOA-CPP (Bunga Orkid A Central Processing Platform), Client: Talisman Malaysia Ltd,
b) B-193 Field development project, Client: ONGC India,
c) ICPR Process Platform Pre Bid, Client: ONGC India
d) Hendijan Offshore Platform development, Client: IOOC (Iranian Oil Operating Company).

SCOPE OF WORK
• Provide after sales technical support to all the products which represented by Matco (M) Sdn Bhd, this includes repair, installation, calibrations and maintenance