MECHANICAL PIPING ENGINEER & PRE-COMMISSIONING (CONSULTANT)
AL JABER ENERGY SERVICES LLC ABU DHABI
Total years of experience :19 years, 0 Months
• Responsible For The Site Mechanical Construction Activities For Facility Mechanical (12 Hours Rotating Day/Night Shift Schedule), Supervising Prepares And Assists In Preparation With Commissioning Responsibility, Pressure Test, Leak Testing, Hydro Test, Flushing, Blowing Up, Punch List, Commissioning Check Lists, Arranges Equipment Testing, Coordinate Between Different Pipeline Activities Of Workers Engaged In Installing, Assembling Or Fitting Work (BS, SS, GI, Copper And PVC), Pipe-Racks Erection, Pipe-Trench And Sleeper Racks, Piping System Fixtures, Hangers And Supports Installation Ensuring Work Is Carried Out In Accordance With Relevant Codes, Standards And Procedures In Respect Of Safety, Marking And Checking Weld Maps On Isometrics, Insulation Requirement, Make Progress Reports.
• Supervising The Installation And Testing Mechanical Stationary And Rotating Equipment In The Plant, (Booster Pumps, Compressors), Verify Rotating Machine, Monitoring Daily The Installation Site Constructions Multidisciplinary Mechanical Activities Such As: Pump House Piping, Potable Cold & Hot Water System, Storm Water System, Sanitary System; Fire Suppression System, Upright Sprinkler, Pendent Sprinkler, Connection Alarm Gong, Retard Chamber, Alarm Check Valve, Pressure Reducing Valve (PRV), Non Return Valve (NRV), Relief Valve, Flow Switch, 2/4 Way Breeching Inlet (Naffco), Tamper Switch (Potter), Supervisory Switch (Potter), Assembly Valve, Landing Valve.
• Training Course Of Understanding & Activities For Safety Rules In Plant Operation.
• Fully Aware Of Tank Construction (Fabrication, Erection, Ndt & Pre Commissioning And Commissioning) Activities With Proper Planning Of Material, Manpower And Plant And Equipment.
• Build All Types Of Gas Compressors And Engines To Customer Specification Using Refurbished Parts.
• Manage A Commissioning Team, Develop Training & Operating Plan For Client.
• Detailed Scheduling And Sequencing Of Commissioning Activities In Line With Construction & Mechanical Completion Schedule.
• Managing The Logistics Of Individual Equipment Package Commissioning
By Respective Vendors
• Overseeing The Closure Of Punch Points By Construction.
• Diagnosed Problems And Repaired Hydraulic Cylinders And Air Compressor
• Pre-Commissioning Activities Of Stacker Reclaimer Like Hydraulic Flushing, Nitrogen Filling, Lubrication System (Greasing System), Water Flushing, Oil Filling In Hydraulic Tank, And Oil Filtration, Main Booms, Auxiliary Booms, Scraper Chains, Main Booms Chains, Chain Rollers, Guide Rollers And Etc.
• Observed Pressure, Temperature, Level, And Flow Gauges To Ensure
Standard Operation.
• Adjusted Equipment According To Test Results And Knowledge Of Process
And Equipment.
• Responsible For Searching Used Parts To Determine Viability Of Repair
And Reuse To Build Equipment To Spec
• Errection /Installation Of Piping System, Structural And Special Supports.
• Modification Of Stacker Reclaimer, Platform, Piping System By.
• Solo Run Of Motors, Installation And Dismantalling Of Coupling.
• Manpower, Tools And Materials Handling
• Ptw (Permit To Work) Holder
• Adjust Temperature, Pressure, Vacuum, Level, Flow Rate Of Equipment To Maintain
Required Levels Of Performance And To Correct Problems.
• Responsible For Production, Installation And Repair/Refurbishment Of Valves/Flow Control Instruments And Equipments/Machines Shop Activities.
• Ensure The Quality And Safety Requirements Are Complied As Per Client And Company Procedure.
• Co-Ordinate With Concerned Departments For Necessary Inputs To Execute The Job As Per Contracts Terms.
• To Implement The API Quality Management System For Monogramming Licensed Products.
• To Motivate The Work Force To Comply With Productivity And Quality Norms Set By The Management.
• To Liaise With The Clients For Obtaining The Sow/Technical Details And Submission Of Quotation In Consultation With Senior Management.
• To Liaise With TPI And Subcontracting Agencies For Obtaining The Quotations.
• Organizing The Client Inspection And Delivery To Destination.
• Identify The Customer Focus Related Issues/Monitor Customer Satisfaction And Analyze The Data For Continual Improvement, Including Field Non-Conformities.
• Monitor The Works Carried Out By The Sub-Contractors Ensuring The Quality And Safety Requirements.
• To Ensure The Inspection And Testing Are Performed As Per The API Standard/QCP And Client Requirements.
• Maintain Competency Of Departmental Personnel By Providing Necessary Training.
• Initiate Timely Corrective Action And Preventive Actions On NCR/CAPARS/Customer Complaints.
• Review And Analyze KPI Of The Department Once In 12 Months And Initiate Corrective Actions.
• Supervising Pre-Commissioning And Commissioning Field Activities With Interfacing Between Construction And Operation Of The Reciprocating Compressors (H2S) Hood Unit (Built Under Brother Ltd. License), In Charge With Control Of The Process Parameters (Temperatures, Pressures, Levels, Flows) From Control Room, Taking Efficiency Measures To Adjust Them For Optimum Process Operations; Executes All Operational Activities In Different Process And Utilities Equipments In Field During Normal Operation, Plant Start-Up, Shutdown And Emergency Situations.
• Efficient Operations, Planning, Coordinating And Supervising Mechanical Commissioning Team For Complex Installation And Assembling Activities For Stationary And Rotating Equipment Systems, Pumps Station, Filters, Valves, Fans, Blowers, Columns, Vessels, Heat Exchangers, Oil Console, Interconnection Piping, Air System, Coolers, Oil Flushing, Removing Or Replaces Defective Parts And Inspecting The Journal Bearings And The Axial Bearing, Mechanical Seals Both Sides, The Lube Oil System, Gas Sealing System And Nitrogen Barrier System.
• Regular Monitoring, Disassembly Of Various Static And Rotating Equipment, The Analysis Of The Failure, The Decision On How The Repair, Repair And Reassembly Of Equipment As Well As Implementation Of Modifications, Participates In The Testing And Startup Of Overhauled Equipment.
• Organizing And Managing The Operations In Field Of The Assigned Team By Controlling Their Job And The Implementation Of Plant Safety Procedures In Case Of Emergency.
• Card-Board Blasting, Air-Blowing, Water Flushing Of Difft Size's Pipelines, Loop Clearance, Dropping And Box-Up Of All Types Of Valves, Psvs, Nrvs, Orifice Plates, Blinding And De-Blinding Of Difft Size's Pipelines, Leak Test By Plant Air, Plant Nitrogen, And By Hydrogen Gas At Difft Pressures, Gasket Replacement Of Difft Size's And Rating's Flanges, Spool Modification, Alignments And Trial Test Of Centrifugal Pumps Of Difft Capacities. Erection Of Piping System, Piping And Structural Support
• Erection Of Piping Associated With Equipment Like Air Compressor, Gas Cooler, Molecular Sieve Absorber, Columns, Vessels, Reactor, Fired-Heaters And As Well As Of Inline Structure/Support.
• Assembly And Erection Of By-Cast Made G-APH And C-APH In Fired-Heaters System.
• Erection Of U/G And A/G Cooling Water Piping System, Erection Of Pump House Piping
• Conducting Mechanical Clearance Followed By Hydro/Pneumatic Testing
• Pre- Commissioning Activities And Line Insulation, Work Accordance With Relevant Codes And Standards
• Maintain Quality And Safety Objectives As Requirement In Running Plant And Plant At Construction Stage
• Detailing Of Steel Structure From GA Drawing (Like Circular Platform, Handrail, Ladder Etc.
• Requirement Of Material Listed Out For Handrail, Ladder, Circular Platform Etc. From GA Drawing.
Card-board blasting, air-blowing, water flushing of difft size's pipelines, loop clearance, dropping and box-up of all types of valves, PSVS, NRVS, orifice plates, blinding and de-blinding of difft size's pipelines, leak test by plant air, plant nitrogen, and by hydrogène gas at difft pressures, gasket replacement of difft size's and rating's flanges, spool modification, alignments and trial test of centrifugal pumps of difft capacities.
• Overhauling Of Rotary Equipments At Site And In Workshop (Compressor, Turbine And Pumps)
• Supervising The Planning And Development, Undertaking And Coordination Of Onshore And Offshore Drilling Rig Repairs Through Third Parties Including Oems.
• Evaluating The Scope Of Work, Request For Quotations (RFQ) And Technical Evaluation Of Bids Prior To Awarding Tenders.
• Assisting The IT Department By Acting As Coordinate And Ensure The Operation Of The Performance Management Section According To Agreed Budgets And Policies.
• Plan And Organize The Activities Of The Performance Management Section To Ensure The Optimal Utilization Of Manpower And Time.
• Coordinating With Classification Societies To Ensure Class Compliance Of Offshore Drilling Rigs.
• Implementing RCM And RCA To Ensure The Reliability Of Equipment.
• Managing And Supervising Orientation Program For New Recruits Overhauling Of Rotary Equipments At Site And In Workshop(Compressor, Turbine And Pumps)
• Operator / Mechanic Of Plant Boilers, Compressors, Cooling Towers, Scrubber.
• Material & Manpower Management.
• Monitoring Of All Ongoing Site Works.
• Preparing Request For Inspection Of The Completed Work Consultant's Comments.
• Preparing Of Daily And Weekly Accomplishment Report.
• Co-Ordinating With Different Departments To Ensure That Conflict In The Actual Overhauling Activities.
• Assigning Job To Work Force According To Their Respective Skills.
• Systems And Reverse Osmosis System. Rebuilding Of
• Pneumatic And Centrifugal Pumps. Repair Of Agitator Gear Boxes.
• Installation Of Glass Lined Chemical Kettles, Fabricate Steam Traps.
• Minor Repairs To Forklifts And Small Electric Carts.
• Repair And Maintenance To Compressors And Vacuum Pumps, Rebuilding Of Check
• Valves And Pneumatic Switching Valves. All Around
• Lube Tech To All Chemical Mixers, Minor P.V.C. Piping.
ACHIEVEMENTS
• Saved Up To 30% On Repair And Replacement Costs Of Drilling Equipment Through
Skillful Negotiation With Vendors And Suppliers.
• Guided Vendors And Suppliers With Obtaining The ISO And API Certifications Prior
To Adding Them To The Company’s Vendor List.
• Negotiated 50% Longer Warranties On Mechanical And Repaired Equipment.
• Duties Included Mechanical Operations & Maintenance Activities For 14 Buildings And Facility Such As:
Water And Fluid Systems: Chilled Water Pumps, CWS And Mains Cold Water
System, Pumps, Fire
Fighting & Sprinklers System, Diesel Fire Pumps, Fire Water Tanks.
HVAC /Structures And Supports: BMS Room, Chillers Units, AHU’s, FCU’s, Ducts,
Package Units.
Pipe Work Equipment/Sanitary And Drainage: Pipe Work, Fittings, Valve Schedules,
Water Tanks.
• Supervising And Participate In The Preventive, Corrective And Troubleshooting Maintenance (Day/Night Covering 24 Hours Shift Schedule Maintenance), Identifies Source Of Problems, Diagnosing, Repairing Faults, Discuss And Initiates Action Quickly And Efficiently, Continuous Maintains Radio Contact And Mobile Phone For Any Emergency With Shift Area Operators In Main BMS Room.
• My Duties Including Also Day To Day Work Planning Activities, Close Monitoring And Preparation Of Daily Works Progress Report, Completes The Work Orders In Computerized Maintenance Management System With Materials, Manpower, Ensures That Spare Parts And The Required Materials Are Ordered Available And In Good Condition Before Starting Maintenance Activity In Accordance With Planned Operations And Maintenance Schedules, Arranges The Transportation Of Materials To Site And Resolve Problems With Personnel Mechanical Technicians In Respect Of Safety.
• Assigning Job To Work Force According To Their Respective Skills.
• Material & Manpower Management Of All Ongoing Site Works.
• Preparing Request For Inspection Of The Completed Work Consultant's Comments And Approval
• Ensures That The Installation Procedures, Quality Of Workmanship Are Within The
Specification
• Preparing Of Daily And Weekly Accomplishment Report
• Co-Ordinating With Different Departments To Ensure That Conflict In The Actual Installation
• Preparation Of Hand Over Inspection Reports
• Preparation Of Commissioning Reports.
ACHIEVEMENTS
• Achieved Optimal Availability Of Equipment That Helped Ensure Smooth And Efficient
Operations.
• Undertake Feasibility Studies And Technical Problems During Project.
• Site Review Of Installation Against Drawing Monitoring Installation Of Piping As Per Isometric Drawing Contact Procurement, Manage Material Surface Issues If Any.
• Carry Out Installation Of Mechanical Design Of Plant Equipment Associated With Power Generation And Piping Utility. Monitoring All Rotary /Non Rotary Equipment Installations Like Pumps, Skids, Steel Structure, Stack Erection, Filter Module, Turbine, Generator, Mechanical Compartments Etc.
• Preparing The Work Plan As Per Master Schedule .And Monitoring Its Follow Up By The
Site Engineer.
• Assigning The Jobs And Duties And Asking The Feed Back In Formal Documentation.
• Reporting To The Construction Manger And Submittal Of All Reports/Document,
Assisting Him
• Preparing The Progress Report And Comparing It With Master Schedule.
• Make All TIE IN Package S And Prepare Method Statements If Necessary.
• Assisting To The QA/QC Department For All Type Of Inspection Conducted On The
Job.
• Attending All Meeting Held During Progress Of Project. Solving Surface Issue If Any.
Certified QA/QC Engineer-Mechanical Sanjary Education Academy-Hyd
IOSH Managing Safely From U.K