MOSTAFA REFAAT ABD EL HAY TOHAMY, commissioning and Operation Specialist

MOSTAFA REFAAT ABD EL HAY TOHAMY

commissioning and Operation Specialist

NSRP

Location
Vietnam - Thanh Hoa
Education
Bachelor's degree, Accounting and Audit
Experience
21 years, 2 Months

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Work Experience

Total years of experience :21 years, 2 Months

commissioning and Operation Specialist at NSRP
  • Vietnam
  • My current job since September 2015

 Pre-commissioning - punch-listing (all systems); air blowing, water flushing, oil flashing, and chemical cleaning.
 Commissioning - field-checking: catalyst / chemical loading; N2 gas inertion; HPTT / LPTT for vessels and piping; MRT rotating equipment; PSSR (checklist, confirmation, punch kill); startup operations and performance testing, including rotating equipment.
 Operations - training on monitoring, recording for instruments, gauges, alarms, chemical processes and equipment; LOTO (per PTWs); testing startup, shutdown, isolation and maintenance; emergency procedures.
 Worked with maintenance, safety and production teams to minimize downtime and maximize output; and with laboratory for sampling of gases, polymer and chemicals.
 Reported production issues to shift supervisor.

shift forman at Egyptian propylene & polypropylene (eppco)
  • Egypt - Port Said
  • April 2010 to September 2015

Tubular/ Gas Phase Reactor licensed by LyondellBassell - spheripol technology; extruder CMP308; production 350 ktpa.
Pre-commissioning and Commissioning Leader
 Pre-commissioning - piping flushing-blowing, Inerting / dry out, vessels / hydro-testing, reinstatement and conformity check, chemical cleaning, catalyst loading; working with vendors and licensors to prepare rotating equipment.
 Commissioning:
1. Integrated Function testing (IFT) / efficiency / load / operation tests, as applicable, on - pumps, compressors, extruder startup, interlocks, seals, bearing temperatures, oil / minimum flow, vibrations, speed, and surge limits.
2. Fire system checks - alarms, gas detectors, water, deluge systems, and flare headers.
3. Utilities - cooling, pellet cutting / refrigerated water; low / medium / high pressure steam; Instrument and plant air; nitrogen / carbon monoxide / peroxide systems.
 Initial / startup field operations and performance test - all sections of the PPU, and rotating equipment.

senior operator at Petrobel
  • Egypt - El Tor
  • April 2003 to March 2010

Plant licensed by ENI: incoming petroleum gases post-separation, from on/offshore gas purified by 2 and 3-phase separators (LTS); compression by reciprocating and centrifugal turbine compressors, and separation in the deethanizer and debutanizer to control the LPG specifications; passed through cooling and liquefaction by propane Sheller and turbine compressor; stored in sphere tanks for shipping.

Accountabilities
 Controlled, variously, safety, operability, and throughput of LPG quality; plant startup and shutdown (Siemens PLC); inspections (rotating equipment and locating potential safety improvements).
 Units operated and monitored - gas purification / dehydration / hot oil / liquefaction; and GT and PT Hitachi gas turbine compressors.
 Worked with the laboratory to assess analysis and thus adjust operations.

Education

Bachelor's degree, Accounting and Audit
  • at Cairo University
  • February 2005

Accounting and Audit

Higher diploma, Artistic Site.
  • at Industrial Technical Institute
  • March 1998

Industrial Technical Institute , Artistic Site.

Specialties & Skills

Commissioning
working on Separation and dehydration of associated gas LPG
Catalyst preparation unit
Reading P&ID. And ISO drawing.
Computer
Separation and dehydration of associated gas LPG
Extruder- CMP308
Functional Testing
Troubleshooting
LP/HP Steam
LP/MP/HP/ Nitrogen
Mechanical isolation and de-isolation of vessels.
Fuel gas skid for turbines and its component
PolyPropylene ( Spheripol Technology )
Hydro-Testing
Performance Measurement
Reciprocating compressor
Heaters & Coolers
Commissioning
Operational Excellence
Teamwork
Re-boilers.
Performance Tests
Interlocks check
Pellet Cutting
Liquefaction
Gauges parameters
communications with junior lead and field operators d.
• Managing PTW regarding instrumentations activities
Fault Finding
Health & Safety
Polymarization unit,
Gas recovery unit
Several types of Pumps
Inertion
Start Up & Shutdowns
Performance Improvement
Gas Purification
Recovery Unit of (Mono Ethylene Glycol)
Gas Processing

Languages

English
Expert
Arabic
Native Speaker
Vietnamese
Beginner

Training and Certifications

Preparation Center for skilled petroleum labors (Training)
Training Institute:
production operators
Date Attended:
January 2000
Working at height (Training)
Training Institute:
Vietnam government
Radiation Safety Training (Training)
Training Institute:
Vietnam govrnment
Working in Confide space (Training)
Training Institute:
Vietnam government
Date Attended:
February 2016
Duration:
8 hours