Total Years of Experience: 25 Years, 2 Months
November 2010
To Present
Plant Operations and Project Manager
at WR Grace
Location :
Saudi Arabia - Dammam
• Plant Operations and Project Manager for Dammam and Jeddah
• Site S&OP Leader for driving business, Operations, Supply Chain and Product Development
• Planning all production activities on daily, weekly and monthly basis ensuring all major Plant KPIs are met.
• Preparing and implementation of annual Operating plans for CapEx projects, Factory Admin expenses, Manpower and Inventory on-hand.
• Managing major engineering new/ expansion projects of the Company from feasibility/ budgeting till completion.
• Preparing the timescales, costs and resources needed for new Projects.
• Drawing up a detailed plan and schedule for how to achieve each stage of the project
• Working closely with the Engineering Team to prepare all P&IDs, PFD and equipments design.
• Building strong relationships with existing Suppliers and source for new Raw Material Suppliers with high, consistent and competitive pricing.
• Developing Demand and Supply Plans for Raw materials making sure availability of all Raw Materials
• Developing and implementation of processes Standard Operating Procedures (SOPs)
• Preparing comprehensive Training Annual needs, developing Training calendar based on this and documenting training effectiveness
• Responsible for implementing Company’s EHS procedures and ensuring zero recordable incident environment
My Achievements:
• Increases in production yield and output, worker productivity, and other performance measurements
• Reductions in operating costs and overhead expenses
• Design, set-up, and start-up of new manufacturing facilities and production lines in Dammam and Jeddah
• Engineering/design of new processes and their positive financial impact
• Improvements in revenues, EBITDA, and other financial measurements through achieving Operations excellence
• Completing external EHS Compliance Audit with just one level 3 findings
• Completion of 2 major Projects worth $4M to develop a Grace new manufacturing facility in Western Region right from ground field till handing over and obtaining all required Governmental permits
• Site S&OP Leader for driving business, Operations, Supply Chain and Product Development
• Planning all production activities on daily, weekly and monthly basis ensuring all major Plant KPIs are met.
• Preparing and implementation of annual Operating plans for CapEx projects, Factory Admin expenses, Manpower and Inventory on-hand.
• Managing major engineering new/ expansion projects of the Company from feasibility/ budgeting till completion.
• Preparing the timescales, costs and resources needed for new Projects.
• Drawing up a detailed plan and schedule for how to achieve each stage of the project
• Working closely with the Engineering Team to prepare all P&IDs, PFD and equipments design.
• Building strong relationships with existing Suppliers and source for new Raw Material Suppliers with high, consistent and competitive pricing.
• Developing Demand and Supply Plans for Raw materials making sure availability of all Raw Materials
• Developing and implementation of processes Standard Operating Procedures (SOPs)
• Preparing comprehensive Training Annual needs, developing Training calendar based on this and documenting training effectiveness
• Responsible for implementing Company’s EHS procedures and ensuring zero recordable incident environment
My Achievements:
• Increases in production yield and output, worker productivity, and other performance measurements
• Reductions in operating costs and overhead expenses
• Design, set-up, and start-up of new manufacturing facilities and production lines in Dammam and Jeddah
• Engineering/design of new processes and their positive financial impact
• Improvements in revenues, EBITDA, and other financial measurements through achieving Operations excellence
• Completing external EHS Compliance Audit with just one level 3 findings
• Completion of 2 major Projects worth $4M to develop a Grace new manufacturing facility in Western Region right from ground field till handing over and obtaining all required Governmental permits
April 2010
To November 2010
Plant Maintenance manager
at Farraj Trading & Manufacturing Company, Doha Qatar
Location :
Qatar - Doha
• Responsibilities involved troubleshooting and maintenance of high tech. CNC/ NC machines.
• Develop strategies to switch over to total productive maintenance (TPM) and Reliability centered maintenance (RCM).
• Excellent maintenance experience of Diesel generators (500KVA - 1000 KVA) and industrial/ diesel compressors.
• Cost control of relevant engineering cost centers, and assigned project spending.
• Develop, promote and achieve a positive and productive team atmosphere within the maintenance group while working closely with QA, Production, Engineering and Tooling departments to establish common priorities, objectives and goals.
• Direct hand-on experience with in different robotic arms design/development and related softwares such as C/C++, Visual studio, AutoCAD, ERP etc
My achievements
• Design, set-up, and start-up of new manufacturing facilities and production lines
• Seamless introduction of new products into existing manufacturing plants and favorable financial results
• Develop strategies to switch over to total productive maintenance (TPM) and Reliability centered maintenance (RCM).
• Excellent maintenance experience of Diesel generators (500KVA - 1000 KVA) and industrial/ diesel compressors.
• Cost control of relevant engineering cost centers, and assigned project spending.
• Develop, promote and achieve a positive and productive team atmosphere within the maintenance group while working closely with QA, Production, Engineering and Tooling departments to establish common priorities, objectives and goals.
• Direct hand-on experience with in different robotic arms design/development and related softwares such as C/C++, Visual studio, AutoCAD, ERP etc
My achievements
• Design, set-up, and start-up of new manufacturing facilities and production lines
• Seamless introduction of new products into existing manufacturing plants and favorable financial results
August 2008
To April 2010
Assistant Plant Manager
at Lefebvre Engineering
Location :
United Arab Emirates - Sharjah
Worked as an Assistant Plant Manager/ Maintenance Manager at Lefebvre Engineering FZC, Sharjah UAE with extended responsibilities of plant management.
• Direct and coordinate plant operations within company policies and procedures.
• Responsible for plant production goals.
• Coordinate with department heads to ensure coordination of purchasing, production, and shipping.
• Schedule and conduct plant meetings. Direct and coordinate manufacturing, construction, installation, maintenance, support, documentation, and testing activities to ensure compliance with specifications, codes, and customer requirements.
• Develop, co-ordinate and implement shutdown, preventative and predictive maintenance schedules
• Co-ordination of in-house trades and outsourced contractors to maintain/improve facility compressed air, cooling and electrical power.
• Developing the proper control procedures for maintenance such as work orders, work schedules, equipment listing, and machinery.
• Responsibilities also involved the installation/Commissioning/ troubleshooting and maintenance of high tech. CNC/ NC machines
Achievements
• Set up of 1200SqM expansion Plant including
• Reductions in operating costs and overhead expenses
• Major Conflicts resolution with the customers
• Direct and coordinate plant operations within company policies and procedures.
• Responsible for plant production goals.
• Coordinate with department heads to ensure coordination of purchasing, production, and shipping.
• Schedule and conduct plant meetings. Direct and coordinate manufacturing, construction, installation, maintenance, support, documentation, and testing activities to ensure compliance with specifications, codes, and customer requirements.
• Develop, co-ordinate and implement shutdown, preventative and predictive maintenance schedules
• Co-ordination of in-house trades and outsourced contractors to maintain/improve facility compressed air, cooling and electrical power.
• Developing the proper control procedures for maintenance such as work orders, work schedules, equipment listing, and machinery.
• Responsibilities also involved the installation/Commissioning/ troubleshooting and maintenance of high tech. CNC/ NC machines
Achievements
• Set up of 1200SqM expansion Plant including
• Reductions in operating costs and overhead expenses
• Major Conflicts resolution with the customers
March 2006
To July 2008
Service Engineer
at China Strong Flight Compnay
Location :
China
• To carry out and oversee machines’ design and manufacturing process.
• To conduct preventive, predictive and breakdown maintenance of overall plant’s machines and equipments.
• Co-ordinate and plan repairs for weekends and shutdowns
• To provide technical erection/installation services for different oil & gas companies in China.
• To conduct preventive, predictive and breakdown maintenance of overall plant’s machines and equipments.
• Co-ordinate and plan repairs for weekends and shutdowns
• To provide technical erection/installation services for different oil & gas companies in China.
March 1999
To July 2005
Maintenance Head
at M/S Zaheer Sons
Location :
Pakistan - Islamabad
• Direct a team of 15 maintenance team to support production on a daily basis.
• To conduct preventive, predictive and breakdown maintenance of overall plant’s high tech CNC/ NC/ Welding/ fabrication machines and equipments.
• Co-ordinate and plan repairs for weekends and shutdowns
• Promote and implement continuous improvement initiatives
• Ensure the timely completion of preventative and predictive maintenance work orders
• To conduct preventive, predictive and breakdown maintenance of overall plant’s high tech CNC/ NC/ Welding/ fabrication machines and equipments.
• Co-ordinate and plan repairs for weekends and shutdowns
• Promote and implement continuous improvement initiatives
• Ensure the timely completion of preventative and predictive maintenance work orders
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