Deputy Manager
INSTAPLAST Private Limited
Total years of experience :13 years, 4 Months
+ Project Management including New Product Development, Business Development, Erection / Commissioning and up-gradation of production lines, workforce planning and budgeting through the effective implementation of modern project management techniques
+ Lead Maintenance Department
- Creation, implementation, verification and up-gradation of Preventive and Corrective Maintenance plans and procedures
- Analysis of repetitive equipment failures
- Optimization of MTBF and MTTR
- Forecasting of spare parts
- Formulation of yearly estimated budget for the maintenance of machines and CAPEX projects
- Ordering of the machines’ parts and tools
- Assessment of required tools and skills for the effective maintenance of equipment
- Implementation of TPM i.e. autonomous maintenance techniques for example CLTI standards
- Have hands on maintenance experience of Siemens Simatic S7 PLCs, Profibus, EtherCAT, Sensors, Pumps, Cooling towers, Chillers, Compressors, Drying systems, Valves, Motors and many electromechanical devices and systems
+ Lead Production Department
- Production Management to meet SHE, Quality and Productivity targets
- Enhancement of OEE of production lines
- Production planning
- Implementation of 5s
- Formulation, up-gradation and implementation of manufacturing standards & principles in light of company’s Integrated
Management Systems (IMS) including ISO 9001, ISO 14001, OHSAS 18001, FSSC 22000
- Optimization of Quality of products through root cause analysis of defective parts and reduction of wastage
- Resolution of customer complaints through in-depth root cause analysis and implementing appropriate CPAs
- Management of staff operations including interviewing, hiring, training, disciplining and appraisals & rewards
+ Lead QAQC Department
- Formulation, implementation and up-gradation of QAQC guidelines and standards
- Ensure full implementation of QA and QC activities along with the use of statistical techniques e.g. Statistical Process
Control (SPC) Techniques like Process Capability Index Analysis (CPk Analysis) etc.
- Ensure up-to-date skills of production, quality and maintenance teams through Training Needs Assessment (TNA) and conduction of periodic trainings
- Hands on implementation of Integrated Management Systems i.e. ISO 9000, ISO 14000, OHSAS 18000 and FSSC 22000 including HACCP
+ Coordination of Internal & External Audits
+ Successful completion of IRCA certified Lead Auditor Course on FSSC 22000 by SGS
+ Successfully cleared Chartered Institute of Environmental Health (CIEH) Level 2 examination on Food Safety
+ Implementation of SEDEX principles for SEDEX Members Ethical Trade Audit (SMETA)
+ Cost reduction and controlling through effective and efficient techniques
+ Installation & commissioning experience
+ Installation and commissioning of Sidel Matrix Blower SBO6
+ Installation and commissioning of HUSKY HYPET 300 HPP 4.0 Injection Molding Machine
+ Installation and commissioning of HUSKY HYPET 300 Injection Molding Machine
+ Installation of various molds on HUSKY Injection Molding Machines
+ SAP implementation and operational experience
+ Full control over process, operation and maintenance of injection molding, blow molding and labeling machines
Project Management including New Product Development, Business Development, Erection / Commissioning and up-
gradation of production lines, workforce planning and budgeting through the effective implementation of modern project
management techniques
* Lead the Production, Maintenance and QAQC departments
+ Implementation of IMS (Integrated Management Systems) including ISO 9000, ISO 14000, OHSAS 18001, ISO
22000, HACCP
+ Coordination of Internal & External Audits
+ Mechanical Maintenance of machines (Routine breakdown maintenance, Preventive maintenance)
+ Implementation of TPM (Total Productive Maintenance) along with 5S
+ Support services
o Outsourcing using contracts with different companies
o Inventory management through SAP
o Management of all kinds of Civil, Carpentry, Construction works etc
+ Projects
o Installation & Commissioning of new printing machine W&H 10 color rotogravure
o Making of curing room for reels curing to achieve specific temperature & humidity using oil heaters and humidifiers
+ Maximize the Production and OEE (Overall Equipment Effectiveness) of machines by maximizing Performance, Availability and minimization of waste through downtime, waste and performance analysis and implementation of
corrective / preventive actions, Kaizens and One Point Lessons (OPLs)
+ Ensure safe & clean working environment through walk-around audits
+ Implementation of TPM (Total Productive Maintenance) along with 5S
+ Follow up of Electrical/Instrumentation and Mechanical maintenance
+ Using SAP (Systems, Applications and Products in Data Processing) to keep track of Production and waste
+ Material, Labor and Waste management
+ Team management and leadership
+ Administration of production area
+ Production Planning
+ Implementation of HACCP, ISO 14000, OHSAS 18001, ISO 9000
+ Installation and Commissioning of Solvent-less Lamination machine Nord Meccanica SL-450
+ Trainings:
o Team Impact Program
o Professional Grooming
o Communiq8 (A course on Communication Skills)
Mechatronics & Control Engineering Major Subjacts include: + Principles of Management + Advanced Robotics + Computer Programming + Machine Learning + Computer Vision + Communication Systems + Precision Machine Design + C++ / Visual C++ + Industrial Automation + Embedded Systems + Advance Control Systems