Operator-1
Farabi Petrochemicals Company
Total years of experience :14 years, 1 Months
Currently i am working in Farabi Petrochemicals company as a Operator -1.
• Performed Pre-commissioning & commissioning activities like Air blowing, water flushing, steam blowing, lube oil flushing, vessels preservation, chemical cleaning, leak testing and inerting.
• Carry out final box up of columns, drums, vessels, reactors and heaters etc.
• DCS graphics punch list preparation as per P&ID.
• Involve in DCS function testing.
• Dry out of natural draft Heaters and reaction section.
• Fresh catalyst loading of Kerosene and Diesel hydroteartor multi bed reactors (Dense and sock loading).
• Carryout MRT of Pumps, fin fan coolers and compressors.
• Preparation and startup of reciprocating compressors (Single and Multi stage) and high pressure pumps.
• Ensure compliance with all relevant HSEQ policies and implemented standers as applicable.
• Responsible for implementation of PTW system for safe maintenance work at plant.
• Accomplished successful initial startup of VDU without any significant upset, and achieved design production target.
• Control the operation of Vacuum distillation units via DCS (Honeywell).
• Adjust unit conditions and takes corrective action for process parameter adjustments as required to achieve throughput requirements and on specification products within unit limitations.
• Apply emergency procedures in securing the units or any piece of equipment under Job Holders' control to safeguard the units and equipment during abnormal or emergency situations.
• Troubleshoot and investigate reasons for off specification results and initiate check samples to the Laboratory as required to enable timely adjustments to unit operation so as to prevent routing off-specification products to tankage or slopping of products.
• Follow the Company’s HSE policy, standards and approved operating procedures while performing the duties / tasks.
• Explain preparation of equipment for maintenance to Area outside Operators/Field Operators and discuss safety procedures (LOTO- Lock Out and Tag Out) to ensure proper isolation and securing equipment before any maintenance work begins.
• Respond to emergency or upset conditions taking necessary action to restore stable operating conditions in accordance with instruction of Shift Supervisor.
• Accomplished successful initial startup of UOP Diesel hydrotreator without any significant upset, and achieved design production target.
• Reviewing of P&ID and prepare punch lists.
• Witnessed water flushing, air blowing, Steam blowing, leak testing and inerting the system.
• Performed function testing.
• Refractory dry out of process heaters.
• Fresh Catalyst loading in Diesel Hydrotreator multi bed reactors.
• MRT of pumps, compressors and fin fan coolers.
• Preparation and startup of reciprocating compressors (Single and Multi stage) and high pressure pumps.
• Operating work experience of special equipments like Reactor, natural and balanced draft heaters, makeup and recycle gas reciprocating compressors, multistage centrifugal pumps, Stripper etc.
• Ensuring operations activities at the facilities are performed in accordance with established Company Quality procedures, HSE Codes and standards and recognized industry standards.
• Responsible to maintain the process parameters as per standards and daily operating instructions to achieve the production targets.
• Familiarize with shutdown and start-up procedures and emergency handling procedures for safe operation of the plant.
• Responsible for timely acknowledge of all process alarms and take corrective actions immediately and inform to Shift incharge / Engineer.
• To communicate with shift supervisor / Senior Panel Operator on any deviations and guidance.
• Monitor QC laboratory results and take corrective actions under supervisor’s guidance.
• Minimize the flare loss and record any abnormal flaring.
• Records and evaluates operating performance data and informs Shift Supervisor and/or Management of potential problems and failures in a timely manner, Works with Shift Supervisor to expeditiously resolve plant problems and improve plant reliability and safety.
• Inspecting Plant equipment to ensure that it is working properly and taking measures to prevent accidents.
• Maintaining equipment such as pumps, motors, Control valves, gauges and fired heaters to ensure that it is working properly.
• Taking instructions from panel Operator to carry out routine job and during trouble shooting.
• Taking and analyzing log readings, sampling, maintaining accurate and updated log book.
• Commissioning and de-commissioning of equipment’s like Pumps, Compressors, Fin fan coolers.
• Prepared equipment before hand over to maintenance for repair. Ensured the equipment completely isolate, drain and purge.
• Maintain a high level of safety awareness and standards in all daily tasks and guide the subordinate staff and contractors on safe working practices.
• Maintaining a clean, hazard-free work environment.
• Ensure that all HSEQ standards and procedures (LOTO, PTW, TBT, and JSA) are implemented in the field.
• Handling of plant emergencies like power failure, cooling water failure, low crude charge etc.
I am 3 year diploma of associate engineer chemical with A grade