QA/QC Instrumentation
Sinopec shangie engineering corporation
Total years of experience :24 years, 5 Months
To ensure execution of instrument works and comply fully as per standard and approved drawings.
To conduct the Quality check (inspection/witness/surveillance) etc.
Standard procedure to execute the works. (Work Procedure)
As a reference to ensure that the work is as per standard drawings.
To ensure that the material complies the PES standard specs.
To ensure that the Instruments are installed as per P&ID and PP as per convenience.
To ensure that the instrument comply with the basic requirement.
To conduct the inspection of completed works. (Request for Inspection)
To maintain the quality records of completed works (QVD, S, Instrument Loop Folders, RFI, ITP, s, Red lining drawings).
To issue a warning in case of little violation and observation
To issue a warning in case of serious violation of standard. (Non Compliance Report)
To ensure parameters are function checked as per IDS.
To ensure that the remote connection of pneumatic is done correctly.
To ensure that the wiring is done correctly.
Achievements:
GDP(Good documentation practice) certificate.
Successfully completion of red lining data sheets and gives solution.
Preparation of quality verifying documents and instruments loop folders and written their method of statement.
Installation of ultrasonic flow and level instruments according to manufacturer standard.
Installation Magnetic, Vortex, Coriolis flow meters.
Installation of Tunning fork, displacer, proximity rotameter, diaphragm, bourden tube type switches etc.
Installation of divertor, butterfly, globe, ball and barstock body valves etc.
To ensure execution of instrument works and comply fully as per standard and approved drawings.
To conduct the Quality check (inspection/witness/surveillance) etc.
Standard procedure to execute the works. (Work Procedure)
As a reference to ensure that the work is as per standard drawings.
To ensure that the material complies the PES standard specs.
To ensure that the Instruments are installed as per P&ID and PP as per convenience.
To ensure that the instrument comply with the basic requirement.
To conduct the inspection of completed works. (Request for Inspection)
To maintain the quality records of completed works (QVD, S, Instrument Loop Folders, RFI, ITP, s, Red lining drawings).
To issue a warning in case of little violation and observation
To issue a warning in case of serious violation of standard. (Non Compliance Report)
To ensure parameters are function checked as per IDS.
To ensure that the remote connection of pneumatic is done correctly.
To ensure that the wiring is done correctly.
Technical review of FEEP, basic and detail engineering documents P&IDs, instrument lists, datasheets, hookups, MTO, isometrics, loop diagrams.
Procurement and selection of all types of (Pressure, Flow, Level, Temperature, and Rotary Equipment Protection Instrument) field instruments, Fisher and BHDT control valves.
Technical Review of Basic and Detail Engineering Documents from EPC.
Preparation of MTO for Instruments Including, Conduits and fittings(57 items), Cables(signal, temperature, power), JB, s(signal, temperature, power), Instruments piping and fittings(50 items), Air piping and fittings(22 items), (Rota meters, Vortex Meters, Pressure transmitters(different types), differential pressure transmitters (different types), pressure gauges, temperature gauges, orifice pates and Control Valves.
RFQ, Review technically and commercially(Suggest models of top three companies)
Preparation of Bid for construction and installation of instruments.
Supervision and QC of (cable laying (11000m primary and secondary) continuity, meggring, loop checking), junction boxes (11 in no. installation and termination according to drawing), take off points (75 instrument), according to Isometric drawing and their hookup (according to drawing, material according to specification).calibration of with the Construction Contractor.
Project execution installation, construction and commissioning work of field instruments
Calibration of 50 instruments
Assign work and issue material to construction contractor instrument supervisor daily according to drawing and specification
Prepare Preventive Maintenance schedule of NHE, UREA, UTILITY PLANT ensuring major maintenance activities during ATA and that all standby units are fully operative. Propose modifications for better performance instruments where required.
Supervise maintenance/ repair work on instrumentation, control and field instruments.
Prepares budget
Review inventories of spare parts and materials to ensure availability.
QA/QC and test new installation(BOQ, Locally prepared spares, spares to be ordered, technical evaluation and finally inspection, modification or repair work performed, ensuring conformity to specifications and instrumentation standards.
Ensure proper documentation of maintenance work including log book, man-hours utilized and spare/consumables used.
Prepare detailed reports on the causes of major breakdowns of instrumentation and control equipment.
Participate in the preparation and development of plans for the maintenance and enhancement of facilities.
Prepare instrument workshop (Fully operative workshop equipment, preparation of calibration setup, locally prepares spares, repair faulty instruments for emergency use, maintain workshop inventory).
I got my degree more than 50% marks with second division