QC Civil Inspector
ADNOC Onshore (Intertek Global Ltd)
Total years of experience :25 years, 1 Months
Projects: Al Dabbaiya Surface Facilities Development Phase-III, for ADNOC Onshore, Abu Dhabi, UAE. Project No: P02065, Value: USD: 2.50 Billion.
Projects Scope: Central Processing Plant (CPP) contains New 2 Trains 3 & 4 of each capacity 70MBOPD, Pipe Racks (17Kms), Equipment’s, Slug catcher, Oil cooler, LP, MP & HP Compressor, Booster Pump, Air receiver, Hot Oil heater Foundations, Evaporation Pond, Drum Pits, Catch Pit, Storage Tanks (Flow Suction, Disposal, Fresh & Fire Water), 3 no’s of Substation Buildings with Transformer Foundations, GIS Building, 4 Nos of ITR Buildings, Flare area with Piling & Pile Caps, Structural Steel Erections, Under Ground Services (AOC, GRE, Fire Water Lines & Manholes, Electricals & Instruments Duct Banks, Paving Slabs), 12”, 18” & 20” Export Oil & Gas Pipelines, 9 Nos Onshore Clusters, 2 Nos Offshore Clusters, 33KV OHL, & Roads etc.
Duties & Responsibilities:
• Witnessing daily inspections as per request for inspection (RFI).
• Witnessing pre-pour inspection of reinforcement, shuttering, in-situ concreting & precast concreting.
• Witnessing concrete pouring, sampling, trial mix, testing at field density and laboratory, review test reports and analysis the reports.
• Witnessing for receiving of material sampling before using at site.
• Witnessing elevation, lines, coordinates of survey control points for pipe racks, tanks & pipe line works.
• Inspection of structural steel installation and checking alignment, torque test & grouting.
• Witnessing on-site testing of materials, review test results and order the removal and replacement of non- compliance materials.
• Ensuring all activities shall be implemented as per approved ITP’s and overview sampling and testing, monitor the frequency and number of tests required for every operation.
• Witnessing of pre padding, back filling, post padding and berm for GRE, fire water & pipe line works.
• Ensures that the work executed at site as per approved shop drawings, method statements, and quality control procedures is being implemented.
• Initiates non conformity report in case of any nonconformity or deviation arises.
• Review and comment contractor's ITP (inspection test plan), method of statement and procedures.
• Review, interview & approve QC personnel CV’s are submitted by the contractor and sub-contractor.
• Check & monitor the status of calibration for testing equipment and tools periodically,
• Inspection of Closing out Punch list.
• Following & Implementation of health & safety policy.
Projects: Inter Refinery Pipeline Package -II (IRP-II Main) for Abu Dhabi Oil Refining Company (Takreer),
Project No: 5595, Abu Dhabi, UAE. Value: USD 623 million.
Projects Scope: Crude Oil Storage Tanks-6 no’s, Foam Tanks (Floating Type of 7150m3 & 15400 m3), Substation
Buildings, Fire water Tank, Fire water pump with associated facilities in Madinat Zayed Storage Terminal & Right
of way for 900kms 10-28 inches Pipe Lines.
Duties & Responsibilities:
• Carryout stage wise inspections of all civil activities as per RFI from EPC contractor.
• Carryout inspection, surveillance witnessing contractor activities, ensuring approved records aremaintained.
• Attend all activities on the site and ensure that the work complies with the requirements of theproject
specification and relevant codes and standards.
• Witnessing/Monitoring of soil compaction, concreting, trial mix as per project specification.
• Witnessing of lines and coordinates of surveys activities for pipe line works.
• Witnessing of pre padding, back filling, post padding and berm for pipe line works.
• Assisting sub-contractors for the technical and field queries with PMC.
• Prepare surveillance reports for deficiencies of work found at site and non-conformance reports (NCR) if
required in view of the development of events.
• Preparing daily, weekly & monthly reports to superior and closeout inspection report on dailybasis.
• Following & Implementation of occupational health and safety policy.
Saihnihayda Gas Depletion Compression Project Phase-I, North Oman Operational Area for Petroleum
Development Oman, (Contract # C31/0995).
• On-Plot Contract for Amal Steam Surface Facilities, South Oman Operational Area for Petroleum
Development Oman, (Contract # C311153).
• EPC of Gas Supply to Barka Phase III and Sohar Power Company Phase-II for Oman Gas Company, Sohar
Port Area, Oman (Contract # OGC /47/ 2010).
Projects Scope:
o Compressor, Pipe Racks & Equipment foundations, Control, Auxiliary & Substation Buildings, Road works &
Over Head Lines Foundations, Precast Fencing & Erection etc.
o Transformer Foundations, Substation Buildings, Earth Fillings & Leveling, Approach Road 3.7 kms,
Manifolds, Casting of Precast units and Supplying & Installing Permanent Fencing around the new plantsite.
o Gas Supply Station, Fiscal Metering Skid, Substation Building, Pipe Racks, Precast Sleepers, BoosterPump
Foundation, Under Ground Cable Trenches, Pre-Padding & Post Padding etc.,
Role & Responsibilities:
• Conduct all stage inspections as per approved QCP/ITP with contractor and sub-contractor.
• Inspections during concrete to site whether conform to slump, temperature prior to discharge to thestructure.
• Conduct inspection for all civil or structural related materials upon arrival at site and prior to usefor construction.
• Witnessing/Review field density and testing of materials e.g. steel bars, aggregates, sand, soil, cement & water.
• Interface with site team and contractor’s personnel.
• Review method statements, QCP/ITP and all QA/QC related procedures.
• Report on non-conforming items including preventive and corrective action.
• Monitor contractor’s quality systems, records and quality personnel for compliance with requirements.
• Report any major quality issues to the key personnel of the project management team.
• Monitor/witnessing of lines and coordinates of surveys activities.
• Verification of instrument surveillance record for accuracy & calibration has valid calibrated dates.
• Participate quality audit to contractor’s quality of work and procedure.
• Following & implementation of occupational health and safety policy.
Project Scope: Cellar for Rig, Approach Roads, Culverts, Permanent Buildings, Precast Pipe Supports & Other
Civil Maintenance Works.
Role & Responsibilities:
• Carrying out inspection activities for civil construction works such as reinforcement fabrication, installation,
shuttering, & concreting works.
• Witnessing of the soil compaction tests for each layer of backfilling for approach roads and drillinglocations.
• Monitoring all activities of subcontractors to ensure with specifications and quality control criteria.
• Record legibly and accurately all controversial and non-complying construction practices, materials and report
to senior manager detailed potential problems for early resolution.
• Responsible for sending QC reports and other relevant data to the manager.
• Responsible for preparing punch list for rectification during theinspections.
• Checking / witnessing of survey activities.
• Review / witnessing of receiving materials test results and all laboratory testing’s.
6. QC Inspector-Civil (Approved by PDO-UEC/11),
Project: On Plot Delivery Contract #: C31/0603, Petroleum Development Oman, North Oman Operational Area,
Sultanate of Oman, Value: USD 730 million.
Project Scope: Permanent Buildings, Sewage Treatment Plant, RO Plants, Gas Gathering Station, Cellar Foundation for Rigs, Precast Units, Earth Filling & Compaction, Approach Roads, Trenching, Padding, Lowering, Backfilling, Reinstatement works for Road Crossing for Flow lines and GRE Pipe lines works.
Role & Responsibilities:
• Conduct pre-inspection on site to verify and validate the Inspection request prior to client’s actual inspection.
• Coordinate with the client representatives to ensure that inspections are carried out expediently.
• Conduct inspection for all civil & structural related materials upon arrival at site that only approved materials shall be used in the project.
• Witnessing field density tests, prior to check concreting pouring & laboratory testing.
• Witnessing of pre padding, back filling, post padding and berm for pipe line works.
• Assist in conducting quarterly internal audit within the project in order to check the compliance to the implementation of quality assurance plan, and integrated management system (IMS).
• Initiate timely corrective action and preventive actions on NCR/Clients complaints.
• Responsible for coordination and resource sharing between all constructions personnel at any location.
• Maintain keeping records of activities carried out and inspection reports, surveillance reports, approved ITP’s, method statement, procedures approved drawings etc.
• Ensure that all measuring tools and equipment are calibrated prior to use & updates of monitoring log.
• Review all QA/QC related documents such as project specifications, material submittals, technical data sheets, inspection and test plans, method statements, etc.
• Ensure all civil activities are carried out in accordance with ITP’s, specifications & standards.
• To participate in projects progress meetings and to provide input related to QA/QC activities.
• To compile and coordinate final dossiers/ documentation as per client requirements.
• Following & implementation of occupational health and safety policy.
Projects:
• 1MMTPA Refinery Expansion, Panangudi, Tamilnadu. Value INR: 170 million.
• Crude Oil Unloading Marine Jetty with Associated Facilities, Nagore, Tamilnadu. Value: 750 million.
Project Scope:
o Crude Oil Storage Tanks of 59 m dia-3 no, Product Tanks of 24 m dia-8 no, Fin Fan Cooler Structure, Pipe Racks, Equipment Foundations, Drains, Dyke walls, Precast Sleepers, Other all Civil & Structural works.
o Cast in-situ offshore Piles of 1.10m diameter (114 no’s), Steel pile Erections(134), Precast Members (Approach Slabs, Pile Muff, 21m Road way Girders), Deck slabs of Mooring Dolphins, Breasting Dolphins, Service Platforms of Berthing capable 4000 to 40000 DWT ships, Port Office Building, Sub Station Building, Pump House Building, Culverts & Approach Roads.
Role & Responsibilities:
• Conducting inspections for boring, reinforcement and concreting of offshore piles (cast in-situ).
• Conducting inspection of heavy reinforcement, shuttering & concreting for marine structures like
Service platform, mooring dolphins & breasting dolphins.
• Assists conducting quality inspections for final stressing of anchors or bolts.
• Inspection & witnessing of reinforcement, shuttering & concreting for Precast members like Pile muff, girders (21m length) & approach slabs.
• Inspections & supervision of reinforcement, shuttering concreting & other architectural works for construction of port office, substation buildings & offshore pump house building.
• Inspection & Supervision of crude oil tank pads, product tank pads, pipe way bridges, Equipment Foundations, dyke walls, waste water drains, precast pipe sleepers, etc.
• Conducting inspections for civil & structural works, road works and other infrastructure.
• Witnessing & verifying daily laboratory tests, concrete trail mix design & field soil tests.
• Assists conducting inspections for supply of concrete as per approved mix design.
• Monitor/witnessing of survey activities.
• Responsible for providing assistance to the project site for all incoming civil & structural material inspections.
• Maintaining quality control records in support of activities in area of responsibility.
• Project forecasting and reporting to superiors.
• Following the occupational health and safety policy.
Projects:
• Multi Storied Nursing Home, Pasir-ris Drive-3, Singapore, Value: S$10 million.
• C19- Changi East Phase-I Development (Ministry of Defense), Singapore, Value: S$20 million.
Project Scope:
o Apex Harmony Lodge (Nursing Home G+3 Storied Building) Block-A, B, C & D -15000 sq.ft.
o Naval Base Building G+4 storied, Officer Blocks & Other Buildings, U/G Cable Trenches & Utility works etc.
Role & Responsibilities:
- Assists in planning, controlling and coordinating of mechanical and electrical works.
- Carry out inspection with consultant for MEP clearance.
- Checks discrepancies between project drawings and technical specification.
- Liaises with site engineers to ensure a smoothly workflow.
- Attend weekly client’s meeting to high light discrepancy of coordination & resolve.
- Conducts weekly sub-contractor M&E coordination meeting.
- Schedules and monitor M&E work progress.
- Monitor M&E works documents and as built shop drawings coordination.
- Liaises with clients, consultants, subcontractors and suppliers.
- Negotiate approval from consultant for M&E changes to the project.
Projects: Construction of Residential Bungalows, Commercial Buildings and Maintenance work at Bahrain, A/G.
Project Scope: Bungalows Houses, Commercial Buildings, Renovation of Hotel Projects & All Civil, Plumbing Maintenance works.
Duties & Responsibilities:
- Study drawings thoroughly checking plans, drawings and quantities for accuracy of calculations.
- Day-to-day management of the site including supervising and monitoring the site labour force.
- Liaising with clients, consultants, and sub-contractors.
- Ensuring all materials used and work performed are as per contract specifications.
- Requisition of materials & Making BOQ for the project.
- Liaising with local authority to ensure compliance with local construction regulations.
- Overseeing quality control, health and safety matters on site.
Petra Chemical project, Spic Fine Chemicals Ltd., Karaikal, Pondy State, Value INR:15 million
• Housing complex project, Madras Refineries Ltd., Panangudi, Tamilnadu, Value: INR 25 million.
Project Scope:
o Plant Buildings, Culverts & Drains etc.
o Staff Quarters A, B, C Block of 10000 sq. ft. (G+2), Officers Individual Houses & Guest House Building(G+1).
Duties & Responsibilities:
- Liaison with client’s representatives and determining client’s project objectives from the very beginning
and maintain client satisfaction throughout course of the project.
- Liaising with any sub-contractors, site manager, supervisors and the general workforce.
- Day-to-day management of the site, including supervising and monitoring the site labour force and the
work of any subcontractors.
- Responsible for ensuring that, construction methods are in line with drawings and are well understood by
concerned supervisors.
- Complete the project within the schedule with effective cost control and minimized labour force.
- Issuing sub-contractor stage invoices after completion of the works.
- Preparation of cost estimates, extra works claims, variations & reconciliation statement.
- Preparing monthly client running bills as per site progress.
Diploma in Civil Engineering- June1985to April1988- I Class - State Board of Technical Education & Training (BTE), Chennai, Tamilnadu, India.
