• Identification and reporting of non-compliance and poor performance to Project QA/QC Manager.
• Apply inspection standards and tests for plant, including frequency and type of examination, following installation.
• Verification of material certificates against the applicable material specification.
• Approval of welding and NDT procedures, Approval of welders and welding operator's qualifications
• Carry out and/or witness non-destructive testing, the evaluation of non-destructive test reports including Radiographic Film Interpretation and formal approval. Witness and evaluate mechanical testing of production test welds.
• Examine heat treatment records for compliance with the applicable code requirements.
• Ensure that all Welding, Heat Treatment, any hardness testing, Inspection and Non-destructive testing are in compliance with the relevant codes and specifications.
• Review course and effects of welding defects and take remedial actions
• Review of the radiographic film Interpretation and all NDT reports on a daily basis.
• Witnessing of welder qualifications testing and procedures qualification testing.
• Monitor any Post Weld Heat Treatment on site and review the completed test reporting.
• Check weld procedure and monitor Contractor’s welding activities and subsequent NDE.
• Inspect, test or measure materials, products, installations and work for conformance to specifications.
• Carry out examination of Pressure Testing on systems and components and validate reports.
• Review and approve relevant welding/fabrication documentation.
• Monitor / Review operations and records relating to PMI, Hardness Testing, PWHT etc.
• Review and endorse all welding inspection reports such as PWHT, NDT, Hydro Test, Dimension Reports
• Follow up the Painting activities including surface preparation and surface protective coatings applications
• Scope of work includes project specifications reviewing, design verification at site, Contractor materials inspection before executing the projects
• Review all test requirements of the contract at all stages as per the QCP and contract requirements
• Review project inspection plan, review Material test certificates, calibration certificates, and final documents as per code and clients requirement
• To monitor painting materials delivered at Site: storage and preservation
• Carried out general inspection duties for Surface preparation and Coating and performed final inspection prior to handover to clients.
• Witnessing application methods for Protective coating of Storage tanks, Equipments, Pipeline, Structural steel and Piping Systems. Witnessing of Wrapping / Coating for under Ground piping systems.
• Holiday testing, Impact tests, Hardness testing, Salt and chloride contamination testing, and cross adhesive tests, DFT & WFT checks, as per code and approved client requirements.
• Witnessing “Qualifying tests” conducted for PP Coatings, Certification of Spray Painters and Blasters.
• Notifying the non-conformances identified during site inspection and recommending corrective measures to Contractors.
• Preparing SR, NCR, and CAR with all supporting documents if the specification not followed on any aspect.
• Blasting and painting activities in live plant environment observing all safety precautions.
Inspection of Surface preparation, Coating application activities in onshore
• Quality control aspects in various types of surface preparation methods, various types of coating systems and their
application methods
• Carrying out Welders Qualification Test, WPS & PQR as per Standard.
• Checking the punch listing item as per P &ID and Isometric, such as pipe support, valves, guides, and NDT completion.
• Reviewing & Approving Welding Procedure Specification according to ASME 9
• Witnessing Procedure Qualification Record welding test according to WPS
• Final reinstatement and verification inspection, Pipeline and P&ID walkthrough, final mechanical completion and inspection.
- Company industry:
- Oil & Gas
- Job role:
-
Quality Control