NAVVINN KUMMAAR AYYAPPAN, SENIOR PIPING ENGINEER

NAVVINN KUMMAAR AYYAPPAN

SENIOR PIPING ENGINEER

DOW Chemicals Intl Pvt Ltd

Location
India - Chennai
Education
Bachelor's degree, Mechanical Engineering
Experience
16 years, 8 Months

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Work Experience

Total years of experience :16 years, 8 Months

SENIOR PIPING ENGINEER at DOW Chemicals Intl Pvt Ltd
  • India - Chennai
  • My current job since November 2017

DOW Chemicals, Terneuzen, Netherlands Nov-17 to Till Date
Site Execution Projects (SEP)
• Discipline Focal point for Netherlands site, Leading a team of 25 numbers including P&ID, Materials,
Stress & Piping .Lead and Execute project Multi discipline and Task.
• Executed Projects from FEL to detail design for Anti-oxidant, Fuel gas compressor, 35 bar furnace blow down project on 42 Furnaces, New IPG Emission project.
• Visited Netherlands site to finalize scope of New project from Maintenance team, Identify Feasible Locations for Equipment, Hand sketch of Pipe routing, Tie in & laser scan location.
• Prepare strategy for executing Pre/Post Shut down & Shut down activities.
• Prepare Job description for Construction contractor, Specification for Inline components & conduct review with Operation, Manufacturing and Maintenance team at site.

PIPING ENGINEER-III at Bechtel Indi a Pvt Ltd
  • India - Gurgaon
  • September 2015 to November 2017

LyondellBasell, Texas June-16 to Nov-17
LB-1 Hyperzone Project, 410KTPA, HDPE Project

• Individually Develop Equipment location plan for Rail car loading & unloading area.
• Routing of pellet lines with gamma bends for 6 storage Silo, Rail car loading & washing area.
• Routing of Pellet conveying Piping from Compressor.
• Review Vendor drawing & documents of Coperion (Vendor)
• Project Status updation on Isometric tracker software.
• Import laser scan data of existing plant detail into SP3D/SPR using LFM software .
• Conduct Model review & resolve tags.

FEED May-16 to June-16
• Developed Equipment Layout for Cooling Tower, Jacket water system, Fire water pump Area, Propane/Hexene/Butene Unloading Area & Pellet loading Rail car Area.
• Routing of pipe in SP3D Model using BDEP P&ID for above Units in One Month.
• Extract & Check Bill off Material for Estimation-2.
• Discussion with Global chief & make sure all check points as per Client standards.

SHELL, Pennsylvania Sep-15 to May-16
Franklin Project (Offsite & Utilities)

• Responsible for developing OSBL Rack piping with Polyethylene 1, 2 &3 battery limits.
• Co-ordinate activities for 90% Client Model review.
• Guide the team in daily activities and achieve the Project Milestones & schedule

ASSOCIATE DESIGN ENGINEER-III at FLUOR
  • India - Gurgaon
  • January 2014 to September 2015

RELIANCE, Jamnagar Jan-14 to Sep-15
J3 Gasification Project

• Developed Unit Plot plan for Steam Super Heater, PSA & Metering unit for DTA/SEZ.
• Modeling of Basic pipe routing in SP3D for Saturated Steam HP Inlet, Super saturated HP Steam Outlet &Boiler feed Water Inlet/Outlet for Super heater.
• Co-ordinate with Stress team for finalizing the Expansion Loops & support.
• Pipe routing of underground Fire water, Potable water & oily water system.
• Routing of Deluge pipes below compressor shelter.
• Modeling of interconnecting pipes for Tail Gas Centrifugal, Screw Compressors, Pressure Swing Adsorption Package & for Raw Syngas & Liquid sulphur skids.
• Modeling of Jacketed piping for Sulfur line & Flare line with Slope
• Designing of Pipe rack and Load Calculation.
• Co-ordinate with Structural team forMPS / CPS and update is Log software.
• Co-ordinate for Delivering Isometrics as per schedule with Quality.
• Clear all error from MatMan & IDF validator software.
• Complete all closeout activities and Model transfer

Assistant Manager-Piping at SMS India Pvt Ltd
  • India - Gurgaon
  • February 2010 to December 2013

TATA, VIZAG, JSW & ESSAR Steel, India Feb-10 to Dec-13
Basic Oxygen Furnace
• Checking of Piping General Arrangement drawing for Cooling stack, Scrubber, Condensate tank, Pump house, Storage tank area in BOF shop, Fume Extraction Bag house, Silos, Flare stack & review Vendor data sheets & drawings.
• Responsible for modifying Basic design of Hood car piping with SMS SIEMAG at Head office Germany and Successfully Executed in TATA steel LD-1 Converter.
Construction
• Inspection of Pipes, Fitting & all inline components received at site.
• Fabrication of pipe spool & supports. Erection of Pumps, filter, valve & pipes.
• Inspection of pipe after bath pickling & conduct online pickling for HP oxygen lines.
Commissioning
• Prepare Pipe looping and documents for Hydro test & Pneumatic test.
• Testing, Flushing & commissioning of HP Oxygen, HP Nitrogen, Coke oven gas, LPG, chilled water & utility services for VIZAG steel BOF-3 Expansion.
As-Built
• Develop As built drawings for CONARC furnace in ESSAR, Hazira

Assistant Manager-Piping at SMS India Pvt Ltd
  • India - Gurgaon
  • February 2010 to December 2013

TATA, VIZAG, JSW & ESSAR Steel, India Feb-10 to Dec-13
Basic Oxygen Furnace
• Checking of Piping General Arrangement drawing for Cooling stack, Scrubber, Condensate tank, Pump house, Storage tank area in BOF shop, Fume Extraction Bag house, Silos, Flare stack & review Vendor data sheets & drawings.
• Responsible for modifying Basic design of Hood car piping with SMS SIEMAG at Head office Germany and Successfully Executed in TATA steel LD-1 Converter.
Construction
• Inspection of Pipes, Fitting & all inline components received at site.
• Fabrication of pipe spool & supports. Erection of Pumps, filter, valve & pipes.
• Inspection of pipe after bath pickling & conduct online pickling for HP oxygen lines.
Commissioning
• Prepare Pipe looping and documents for Hydro test & Pneumatic test.
• Testing, Flushing & commissioning of HP Oxygen, HP Nitrogen, Coke oven gas, LPG, chilled water & utility services for VIZAG steel BOF-3 Expansion.
As-Built
• Develop As built drawings for CONARC furnace in ESSAR, Hazira

Lead Piping Engineer at G.E.A Pvt Ltd
  • India - Gurgaon
  • September 2007 to February 2010

CHEMANOL, Kingdom of Saudi Arabia Sep-07 to Nov-09
Offsite & Utilities
• Preparations of Line diagram, Calculate pipe rack width, decide Column & Anchor bay location.
• Calculate pipe load and provide to CIVIL team for design.
• Develop Piping GAD in AutoCAD for Ammonia, Methanol Storage tank farm, HP Nitrogen PRS, Natural Gas Metering station.
• Pipe Support selection & Incorporate stress markup.
• Prepare Isometrics & BOM from 2D Piping GAD.

ADGAS, Abu Dhabi Nov-09 to Feb-10
Offsite & Utilities
• Responsible for site survey at Das Island (near Abu Dhabi) for New sulphur rundown line.
• Draw Hand sketch of Pipe routing & Isometrics for Sulfur storage Area & Pipe rack
• Prepare Piping General Arrangement.
• Generate Isometrics in Auto CAD

Education

Bachelor's degree, Mechanical Engineering
  • at Anna University
  • April 2007

Specialties & Skills

Field Support
Team Supervision
3D Design
Plant Layout
UTILITIES
AUTOCAD
PIPING LAYOUT DESIGN
FIELD SUPPORT
SMART SKETCH
LASER SCAN SOFTWARE
BROWN FIELD
BASIC ENGINEERING
MICROSTATION
BLUE BEAM
DETAIL DESIGN
ONSHORE PROJECTS

Languages

Arabic
Beginner
English
Expert
Hindi
Expert
Tamil
Native Speaker
Telugu
Expert
Bengali
Intermediate

Training and Certifications

DIPLOMA IN PIPING AND PLANT DESIGN (Certificate)
Date Attended:
September 2007

Hobbies

  • Reading