QA/QC Coordinator
VALENTINE MARITIME (GULF) LLC
مجموع سنوات الخبرة :17 years, 10 أشهر
• Reporting to Project Manager & QA/QC Manager & provide daily update of Project material inspection.
• Role of working in PMT as Project-QA to resolve quality related issue received from Vendor, Design Consultant, TPI/CA & Client.
• Review & Approval of IRT, ITP, QAP, MPS & other quality documents received from vendor & submitted to Client TPI/CA for approval.
• Provide Quality related comments on Material Requisition (MR)/Purchase Specification (PS) made at early stage of Procurement of item.
• Provide Quality documents for approval of Purchase Specification (PS) for all Subsea items after approval from ONGC CA & TPI.
• Provide Quality inputs to Project dept. & Procurement dept. during issuance of Purchase Order. Also monitoring Top side QA/QC activity for procurement items.
• Submitted Weekly Progress Report (WPR) to Client for QA/QC Dept. related activity.
• Raised RFI (Request for Inspection) to ONGC CA & TPI to comply ITP stages.
• Arrange inspection visit for Contractor TPI as per requirement of Approved ITP.
• Coordination in QA/QC dept. to submit Project related documents i.e. QAP/ITP as per DCI, WPS/PQR, Welding & Coating Procedures for Pipeline & Riser Tie-in.
• Prepared Coating Matrix in line with Client Spec. for each items used in Project & get approval from Design Consultant & Client.
• Maintain QA/QC related document status which is to be submitted to Client for approval. Also raised Technical Query & Clarification Request to client.
• Co-ordinate with Welding Engineer & Provide input to Project Dept. for required no. of Pipes, Welders, Procedures to qualify Pipeline WPS/PQR as per DNV-OS-F 101
• Provide quantity of Pipes to qualify PQT of 3LPP & CWC on Line pipes to be done at Coating yard (M/s Jindal, India). Also consider pipes for PQT of Field Joint coating i.e. for Heat Shrink Sleeve material.
• Arrange inspection & quality documents for Subsea Package items i.e. for Sour & Non Sour Line Pipes (V&M, Germany), LSAW Sour Line Pipes (Welspun, India), SSIV & Hydraulically Actuated Ball valves (Perar, Italy & ATC, Netherland), Umbilical Cable (JDR, UK), Hinged Closure & Pig Indicator (Pipeline Engineering, UK), Subsea Flow Tee (GAM Raccordi, Italy), Piggable WYE (MEGA SpA, Italy), Subsea Flanges (Melasi, Italy)
• Conduct PQRs in presence of Client CA on Regina-250 Barge at yard as per Client Spec & pWPS.
Inspection of Equipment & Components for Oil & Gas Projects.
* Inspection for Offshore structure, Piping system, Pipe coating for subsea pipeline.
* Finish product inspection (Pipe, Flanges, Fittings, Valves, On Off Valve, Control valve)
* Review & approval of Procedure, ITP received from contractors.
* Approved Inspector for Saudi Aramco, British Gas, ONGC & Cairn Energy Projects.
1. Inspection for British Gas Exploration & Production (I) Ltd (BG)
Riser Remedial Project for Panna Offshore BG Field, Mumbai High, India
2. Inspection of Dual Media Filter (03 nos. ‘U’ Stamp Vessel) for Saudi Aramco Project
3. Inspection for Cairn India Ltd. (CAIRN) for Modular Cellar Piping Skid inspection
Reporting to Project Manager & DGM (QA/QC) for Projects related status.
• Issue of Inspection Notifications and Co-ordination of inspection activities with Third Party Inspection agencies and Client / PMC (Cairn / EIL) as per ITP.
• Review of documents as per VDR & Timely approval of Procedure and ITP as per Project specification from TPI & Client for Packages & Bulk Material.
• Insured satisfactory end result by controlling stage wise activities.
• Verify Inspection Report & Inspection Release Note, MTC, IBR FORM-IIIC, Back up Documents, Painting/Coating Report endorse by TPI for final clearance of material.
• Provide dispatch clearance for final accepted material by TPI.
• Updating all final documents in Drive for record & provide detail to site to clear MRIR (Material Receiving Inspection Report)
• Raised Comment Resolution Sheet (CRS) to client to resolve comments mentioned in ITP/Procedure
• Discussed with client for any Technical Query & resolve it.
• Project specific quality procedures to be established & implemented at construction site for various operations & testing.
• Maintain PO status for Bulk material & expedite with Client (Cairn Rep).
• Maintain Documents Status for control of vendor documents for vendor packages.
• Weekly Inspection Status Report send to Client.
• Inspection of Process (Static Equipment) & Rotating Equipment for ONGC, IOCL, IPCL, Reliance, Essar.
• Inspection of new construction of Offshore Platform Structure & Piping.
• Witness offshore pipe laying operation, installation and hook up Piping system of the
Wellhead Platform at offshore site.
• Finish product inspection (Pipe Flanges & Fittings, Valves, On Off Valve, Control valve)
• Witness of WPS/PQR & Welder Qualification Test & their approval.
• Witness Initial & Annual approval of Electrode Brands (Welding Consumable).
• Vendor assessment for IOCL Refinery with Chief Maintenance Manager.
• Inspection at various Pipe Mill for Line Pipe manufacturing & Plate Mill as per project.
• Approved Inspector for ONGC, Reliance Jamnagar Refinery, Essar Vadinar Refinery, Reliance Power Plant Projects.
RESPONSIBILITY:-
* Preparing Project Quality Assurance Plan to submit along with Quotation & Approval from Client / TPIA.
* Preparing WPS/PQR as per Project requirement & approval from Client / TPIA.
* Conduct Welder Qualification Test under witness of Third party inspector.
* Selection of welding consumables suitable for project material.
* Arrangement of Stages & Final Inspection including Painting of equipment as per QAP and Standards.
* Raw material inspection / Test as per specification & preparing Material Heat Chart.
* Interpretation of weld by LPT, RT & offer Radiography Chart to TPI.
* Inspection of Tubes & Tube sheet as per TEMA & conduct Tube to Tube sheet Mock-up Test.
* Making of RFI’s (Request for inspection) for Client’s witness inspection points.
* Preparing inspection document as per QAP for equipment’s review by Third party inspector.
* Provide Expediting details of major equipment of projects to Client rep.
* Visited at Project Management Consultant office for Project / Design related discussion, any technical
query & as built drawing approval.
* Prepare ISO Surveillance Audit conducted By Bureau Veritas for QMS.
RESPONSIBILITY:-
* Inspection of equipment as per QAP and code requirement. (ASME sec II, V, VIII, IX)
* Conduct welder test as per approved WPS/PQR in presence of TPI.
* Inspection of Shell, Dish end, Nozzle Pipes, Flanges as per code approved drawings.
* Fit up inspection of Shell to Shell, Shell to Dish end, Nozzle pipes to Shell, Flange to Nozzle.
* Weld visual inspection during welding & after welding.
* Preparation of PWHT cycle as per design requirement & carried out on weld joint. Offer SR chart for
TPI review.
* After welding carried out various NDT methods i.e. UT, MPT, DPT & RT as per approved procedure &
preparing report for TPI review. .
* Preparation of Hydro test & Pneumatic test.
* Conduct Painting/coating inspection before final dispatch.
* Bought out inspection at shop as per drawing or specification.
* Preparation of inspection documents stage wise & final which submitted for TPI/Client review..
* Selection of welding consumable, welding process as per design requirement.
* Machine loading & Scheduling as per priority.(M/C shop & Welding shop)
* Coordinate with engineering dept. for Bill of Material preparation at beginning stage & arranged the
fabrication accordingly.
* Prepare process flow, work instruction for each items & continuously update
* Development of Fabrication procedure & welding Product.
* Resolve any variation in Drawing, Purchase order & Specification.
* Shop floor component inspection & record it’s performance.
* Vendor Development, ratings & ensuring quality improvement as per requirement.
* Evaluation of monthly non-conformance reports & preparing the reports for managements review
meeting & taking corrective action.
* Contribution for implementation of ISO system & attend Quality audit.
1st Class