PC&C Static and Rotating Equipment Engineer
South Tambey LNG.
Total years of experience :17 years, 7 Months
YAMAL LNG is an integrated project encompassing natural gas production, liquefaction and shipping. The Project consists of construction of a liquefied natural gas (LNG) plant with an output capacity of 16.5 million tons per year, using the South Tambey Field as a resource base. The field’s proven and probable reserves, by PRMS standards, are estimated at 926 billion cubic meters. Extensive transportation infrastructure is being built in the scope of the Project, including a sea port and the Sabetta Airport.
Responsibilities:
Ensure the safety start-up of rotating equipments such as (MRPR compressors, Hitachi Booster Compressors, )
Coordinate of Pre-commissioning of rotating and static equipment (cleanliness inspection, internal inspections, motor solo run-in test, lube oil flushing, etc).
Coordinate of Commissioning of rotating equipment (vibration and temperature monitoring, performance test, etc), compliance with quality standards and vendor recommendations.
Support for start-up of Utilities Plant working with safety and quality project standards.
Support of management and control of mechanical staff.
Control of documents related to Pre-commissioning and Commissioning of rotating equipment.
40, 000 TPD capacity copper ore.
Carrying out commissioning of Rotating and Static Heavy Machineries, Equipment and Process Piping, in particular but not limited to the following: Primary Crusher (FLSmidth), Sag & Ball Mills (FLSmidth & ABB), Pebble Crusher, HPGR, Regrind Mills, Pumps, Conveyors, Overhead Cranes, Tanks, Tailing Thickeners, Flotation, Filters, Bagging Plant, Sewage Treatment Plant, Underground and above ground piping system, HVAC system
Prepared procedures to establish a system to manage Critical Spares for equipment in Production Operations. Critical Spares are required for equipment which can have impact on facility operations and thus result in significant production impact. The Critical Spares identified under this procedure will allow timely replacement of equipment either prior to a failure based on condition monitoring or immediate as a result of equipment failure.
Procedure also serves to form the basis for developing the Depreciable Standby Equipment (DSE) Plan for the annual budget cycle and rolling 5-year Business Plan.
TCO Way Behaviors & working knowledge Republic of Kazakhstan regulations.
Knowledge in Surface Equipment Reliability & Integrity Process (SERIP), Planning & Scheduling Process, Work Order Management process & Preventive Maintenance. Working knowledge in PC applications, JDE E1 (JD Edwards Enterprise One), CMMS (Computerized Maintenance Management System).
Experience with the main planning tools such as E1, MS Project & Primavera scheduling process.
Planning and supply of materials:
Accurate planning of all works on assigned area. While planning and evaluating be guided with rationality principles aimed to increase the efficiency and optimization of resources and practice it.
Plan Equipment, Logistics, Materials.
• Work Process progress, timeline and roles
• Communication
• Prioritization and put into unplanned works schedule.
Daily coordinate with Operations Groups to review Work Orders subject for their sold reason.
Visit all sites to ensure that step-by-step works performance description was correct.
Check the available spare parts and materials based on each Order. Place the order on materials absent in stock. Arrange the delivery of spare parts, materials and equipment to the sites as per schedule with day today. Notify Group Supervisor the works preparation status, the pending issues and materials, the delivery of which to be speed out.
Daily analysis of newly submitted Work Orders to plan their putting up into weekly schedule
Calculation of man hours to perform the Work Order
Clarification and identification of full scope directly on the site
Agree the scope performance with Section Supervisors and executing Personnel
Preparation and supply of required materials for execution of Work Orders
Tracking of Work Order progressing steps in Order Repair History
Have daily site walks to check the drawbacks of planned works to avoid them in the future
Daily issue of processed work orders to Scheduling Coordinators aiming to put into Works Plan
Ensure clear understanding of works and instruction naming the cases Planning & Scheduling Create step-by-step plan.
Maintenance Works Planning is provided in Е1 system using steps as per Work order and make up top priority works schedule.
While working in the department of ICAT on Mechanical Engineer position I carried out the following work:
• Performance of commissioning of the mechanical equipment on site (team work or by oneself);
• Interaction with contractors on mechanics;
• Control over that a construction/testing /start-up and adjustment were executed safely and effectively;
• Maintaining test documents of the project (corrected executive documentation, repair lists, ITR’s, etc.); Conduct site inspection; Inspection of equipment like horizontal and vertical centrifugal pumps, centrifugal compressors leveling and alignments of different types; Mechanical completion: Mechanical cleaning of pipe-work and new vessels where required, completion of Mechanical Completion Checklists (“B” ITRs) Clearance of Punch lists. Commissioning: Valve stroking - checking operability of control valves and validating their control room indicators, Rotating - verifying that motors rotate in the correct direction (bumping), Lube-oil system pickling, flushing & circulation as required, Lubrication - First Fill of oil sumps and greasing of bearings, Checking the proper operation of lubricating oil systems. No load running of motors. No load testing and confirmation of safety shutdown systems. Load testing of cranes and lifting appliances
First fills of chemicals (free issue of stock) Completion of Commissioning Checklists (“B” ITRs), Clearing of all construction and commissioning punch-lists.
Commissioning: Accept the formal handover of systems and equipment from Construction Contractors; Execute all Pre Start-up Activities and Operational Test Procedures (System testing, logic & sequences, etc), Execute plant Integrated Testing and obtain RoK approval, Execution of commissioning engineering prior to commencing commissioning, Executing commissioning activities as detailed in procedures, compiling handover documentation, First Fills for Start-up (Specified chemicals, solvents, catalysts & desiccants are free issue to CMC), Witness and acceptance of commissioning activities.
Performed adjustment and setup the oil delivery system and gas pumping compressor gas seal.
Performed start up and adjusted the settings on the gas compressor auxiliary pump.
Performed adjustment on the oil supply pump control valves and the gas seal of the compressor.
Performed test run of the main compressor motor according to the equipment test procedures.
Performed adjustments on all of the systems for the compressor equipment load run test.
Performed compressor gas injection test, under load.
Performed commissioning activities of technology equipment (pumps, compressors, cooling stacks, air cooling apparatus, HVAC).
Executed acceptance of industrial pipe-lines and apparatus in accordance with the requirements of regulatory technical documentation and the RK legislation.
• Disassemble machinery or equipment to remove parts and make repairs.
• Examine parts for defects, such as breakage or excessive wear.
• Repair or replace broken or malfunctioning components of machinery or equipment.
• Clean, lubricate, or adjust parts, equipment, or machinery.
• Repair or maintain the operating condition of industrial production or processing machinery or equipment.
• Reassemble equipment after completion of inspections, testing, or repairs.
• Operate newly repaired machinery or equipment to verify the adequacy of repairs.
• Cut and weld metal to repair broken metal parts, fabricate new parts, or assemble new equipment.
• Record repairs and maintenance performed.
• Study blueprints or manufacturers' manuals to determine correct installation or operation of machinery.
• Analyze test results, machine error messages, or information obtained from operators to diagnose equipment problems.
• Record parts or materials used and order or requisition new parts or materials as necessary.
• Observe and test the operation of machinery or equipment to diagnose malfunctions, using voltmeters or other testing devices.
• Demonstrate equipment functions and features to machine operators.
Supervised/ carried out pump motor alignment and soft foot checks using laser Rotalign PRO/ULTRA kit or dial gauges
Fitting coupling spacers
Assist with pump nozzle / pipe flange alignment
P&ID line walks and mechanical completion acceptance
Familiar with GOC system and filling pre-commissioning test sheets
Filling accumulators with N2 & ensuring lube oil tanks / bottles are filled to the required level
P&ID line walk & Valve line up checks before commissioning runs
Supervise motor solo runs and recording data (vibration, temp, speed together with Electrical tech for Current, Voltage & Power)
Supervise pump coupled runs as per commissioning procedures & fault finding if required
Assist with venting, bleeding, flange disconnection / re-connection using correct gaskets & torque
Any minor repair work if required
