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Omair Shafiq Hurzuk, Process Engineer

Omair Shafiq Hurzuk

Process Engineer·Bilfinger Tebodin

United Arab Emirates

Bachelor's degree, Engineering (Honors) – Chemical Engineering

Work experience

Total years of experience: 10 years, 8 months

Process Engineer

April 2019 - Present

Bilfinger Tebodin

Abu Dhabi, United Arab Emirates

April 2019 - Present

PROJECTS HANDLED:

• Burner Management System at Ruwais; Client: ADNOC Refining, Abu Dhabi UAE
• Pipeline Depressurization Study for installation of additional block valves; Client: DUSUP, Dubai UAE
• Energy Optimization Study for Ruwais Refinery East; Client: ADNOC Refining, Abu Dhabi UAE
• Burner Management System at Habshan; Client: ADNOC Gas Processing, Abu Dhabi UAE
• Test Rig Operational Issue at Dubai International Airport; Client: SHELL/JIFF, Dubai UAE
• Engineering Services to upgrade IG supply at Legacy Well Manifold; Client: Tatweer, Bahrain


DESIGN DELIVERABLES PREPARED:

Process Flow Diagram, Piping & Instrumentation Diagram, Utility Flow Diagram, Energy Optimization Basis, Energy Optimization Report, Operating & Control Philosophy, Process Safeguarding Memorandum, Hydraulic Analysis Report, Line List, Utility Consumption Summary, Alarm & Trip List, Cause & Effect Charts, Instrument Process Datasheets.


KEY RESPONSIBILITIES:

• Prepare drawings and documents by maintaining the expected quality, within the scheduled time-frame and by maintaining the allotted budget.
• Work as Project Manager for small-scale projects.
• Work as Commissioning Engineer for installation of Burner Management System on existing Fired Heaters.
• Independently handle Techno-commercial proposals and coordinate with Client and concerned disciplines for project award.
• Conduct process calculations such as steady state hydraulics, transient simulations, PSV sizing calculations, control valve sizing calculations, depressurization analysis, energy optimization calculations, etc.
• Conduct site visits for gathering design inputs.
• Validate Company in-house calculation sheets (control valve sizing, Flare KOD, TSV Sizing).
• Active participation in Design Review and HAZOP workshops.
• Review of vendor documents and drawings in order to ensure vendor compliance with engineering deliverables.

Company industry:
Oil & Gas
Job role:
Oil and Gas

Process Engineer

October 2017 - April 2019

Wood

Abu Dhabi, United Arab Emirates

October 2017 - April 2019

PROJECTS HANDLED:

• PE3 Revamp Project at Ruwais; Client: Borouge, Abu Dhabi UAE
• Installation of new interconnecting lines to improve operational flexibility and decrease energy consumption at Mussafah Terminal; Client: ADNOC Refining, Abu Dhabi UAE
• Khubai-Margham Pipeline Project at Khubai & Margham; Client: DUSUP, Dubai UAE
• ANTEO TM Retrofit Project at Ruwais; Client: Borouge, Abu Dhabi UAE
• Replacement of Sulphur Loading Arm and Electrical Heat Tracing System at Ruwais; Client: ADNOC Gas Processing


DESIGN DELIVERABLES PREPARED:

Process Flow Diagram, Piping & Instrumentation Diagram, Heat & Material Balance, Operating & Control Philosophy, Commissioning Philosophy, Line List, Utility Consumption Summary, Alarm & Trip List, Process Adequacy Report, Cause & Effect Charts, Instrument Process Datasheets, Equipment Process Datasheets.


KEY RESPONSIBILITIES:

• Conducted hydraulic study for complex piping networks comprising of pumps, compressors and storage tanks.
• Conducted control valve sizing calculations and utility system adequacy checks.
• Conducted pressure safety valve calculations including scenarios such as blocked outlet, fire, CV failure, gas blow-by, etc.
• Conducted preliminary de-pressurization calculations.
• Heat exchanger calculations.
• Active participation in Design Review and HAZOP workshops.
• Conducted site visits to validate parameters affecting design.
• Prepared datasheets for various instruments and equipment.
• Review of vendor documents and drawings in order to ensure vendor compliance with engineering deliverables.

Company industry:
Oil & Gas
Job role:
Oil and Gas

Process Design Engineer

February 2016 - September 2017

Litwin PEL

Abu Dhabi, United Arab Emirates

February 2016 - September 2017

PROJECTS HANDLED:
• Produced water reinjection project at Bu Hasa oilfield, Client: ADCO, Abu Dhabi UAE
• Engineering for replacement of ESD valves at the Ruwais facility, Client: GASCO, Abu Dhabi UAE
• Flow assurance analysis for oil export facilities, Client: South Oil Company, Basra Iraq
• EPC for Installation of parallel propane/butane rundown line on Das Island, Client: ADGAS, Abu Dhabi UAE
• Installation of 4th distilled water supply pump for Borouge at the General Utilities Plant (GUP) Ruwais Refinery, Client: Takreer, Abu Dhabi UAE
• FEED/Detailed Engineering for provision of rerouting U-27 LP gas to U-13 and MP gas to U-113S at Habshan, Client: GASCO, Abu Dhabi UAE

DESIGN DELIVERABLES PREPARED:
• Process Design Basis, Process Description, Process Flow Diagram (PFD), Piping & Instrumentation Diagram (P&ID), Steady State Hydraulic Report, Energy Saving Calculation Report, Thermal Safety Valve (TSV) Sizing Report, Line Designation Table, Tie-in Schedule, Tie-in Philosophy, Operating and Control Philosophy, Pressure Safety Valve (PSV) datasheet, Control Valve datasheet and Material Takeoff (MTO) for Valves.

KEY RESPONSIBILITIES:
• Perform hydraulic studies of process equipment and piping using 3 different software - PIPESIM, Aspen HYSYS and AFT Fathom - and produce all design reports and documents.
• Execute engineering calculations related to line hydraulics, pump hydraulics, compressor hydraulics, separator calculations, control valve calculations and vessel sizing.
• Evaluate feasibility of proposed gas diversion schemes by independently conducting energy audits using Aspen HYSYS.
• Independently create Excel spreadsheets to evaluate critical parameters of pumps and heat exchangers as per project requirements.
• Participate in reviewing enquiries/RFPs from clients and developing technical proposals for preparing RFP responses/bids as per client requirements
• Attend HAZOP review meetings to identify process hazards and implement effective corrective action plan ensuring process safety.
• Generate Comment Resolution Sheets to incorporate client comments across deliverables at various review gates of the design process.
• Review various deliverables from the Piping and Instrumentation department assuring compliance with overall project design requirements.
• Mentored a junior internee during his 3-week internship with the company.

Company industry:
Oil & Gas
Job role:
Engineering

Internee Process Engineer

August 2015 - August 2015

Chemsys Process Engineering Pvt. Ltd.

Pune, India

August 2015 - August 2015

Independently modified PFDs for a facility to produce fatty alcohols from FAME using Aspen HYSYS in consultation with other process design engineers; generated optimization problems to maximize efficiency and minimize capital and operating costs.

Company industry:
General Engineering Consultancy
Job role:
Engineering

Internee Quality Controller

June 2014 - August 2014

Gulf and Safa Dairies Co.

Abu Dhabi, United Arab Emirates

June 2014 - August 2014

Performed laboratory testing of various dairy and juice products; resolved material balance problems related to day-to-day production; prepared data sheets for monthly production activities.

Company industry:
Food & Beverage Production
Job role:
Quality Control

Education

Birla Institute of Technology and Science (BITS) Pilani Dubai Campus

July 2016

July 2016

Bachelor's degree, Engineering (Honors) – Chemical Engineering

United Arab Emirates

Design Project – BE Final Year, September 2015 – January 2016: • Production of MTBE from Methanol and Isobutylene Modules: • Market Feasibility Studies – Conducted literature survey on demand-supply scenario for raw materials and products, defined ideal plant location and supply chain management and performed profitability analysis • PFD Development – Modeled, simulated and optimized the flowsheet using Aspen HYSYS V8.6; generated and solved optimization problems to select the right equipment combination – pump vs. compressor, flash vessel vs. distillation column vs. extraction column vs. absorption column vs. stripping column; developed mass and energy balance specifications for individual streams and equipment in the flowsheet. • Detailed Process Equipment Design – Developed detailed designs for reactor, distillation column and storage tank along with pump selection and line sizing. • P&ID Development – Developed piping and instrumentation diagram (P&ID) for the distillation column and defined the corresponding control philosophy. • Cost Estimation – Determined capital costs of reactor, distillation column, storage tank, pump and piping using Aspen Capital Cost Estimator V8.6 • HAZOP Analysis – Conducted HAZOP analysis of a storage tank. Study Project, February 2015 – May 2015: • Water and Wastewater Treatment using Membranes
View attachment

Indian Islahi Islamic School

January 2011

January 2011

High school or equivalent, All India Senior School Certificate

United Arab Emirates

GPA (percentage): 80%

GPA (percentage): 80%

INTERNSHIPS: • August 2015 (3 Weeks): Process Design Engineer, Chemsys Process Engineering Pvt Ltd, Pune India – Independently modified PFDs for a facility to produce fatty alcohols from FAME using Aspen HYSYS in consultation with other process design engineers. Generated optimization problems to maximize efficiency and minimize capital and operating costs. • June 2014 to August 2014 (2 Months): Quality Controller, Gulf and Safa Dairies Co, Abu Dhabi UAE – Performed laboratory testing of various dairy and juice products; resolved material balance problems related to day-to-day production; prepared data sheets for monthly production activities.

Skills

Technical Coordination
Expert
Technical Coordination
Expert
Engineering Management
Expert
Engineering Management
Expert
Process Integration
Expert
Process Integration
Expert
Business Process Design
Expert
Business Process Design
Expert
Chemical Engineering
Expert
Chemical Engineering
Expert
Engineering Design – Conceptual Design, FEED, Detailed Design
Expert
Engineering Design – Conceptual Design, FEED, Detailed Design
Expert
Design Deliverables, Modeling, Simulations, Design Optimization
Expert
Design Deliverables, Modeling, Simulations, Design Optimization
Expert
Chemical Engineering, Process Engineering, Process Design
Expert
Chemical Engineering, Process Engineering, Process Design
Expert
Energy Audit, Energy Optimization, Pinch Technology, Hydraulic Studies
Expert
Energy Audit, Energy Optimization, Pinch Technology, Hydraulic Studies
Expert
AutoCAD, MATLAB – Working knowledge
Expert
AutoCAD, MATLAB – Working knowledge
Expert
Communication, Coordination, Problem Solving, Decision Making, Planning, Execution
Expert
Communication, Coordination, Problem Solving, Decision Making, Planning, Execution
Expert
Creation of Excel calculation sheets for solving complex process engineering problems
Expert
Creation of Excel calculation sheets for solving complex process engineering problems
Expert
Aspen HYSYS, Aspen EDR, Aspen Capital Cost Estimator, AFT Fathom, PIPESIM, MS Office – Proficient
Expert
Aspen HYSYS, Aspen EDR, Aspen Capital Cost Estimator, AFT Fathom, PIPESIM, MS Office – Proficient
Expert
Aspen Plus, ProSimPlus Energy, PIPENET, ChemSep, AFT Arrow, AFT Impulse
Expert
Aspen Plus, ProSimPlus Energy, PIPENET, ChemSep, AFT Arrow, AFT Impulse
Expert
Technical Coordination
Expert
Technical Coordination
Expert
Engineering Management
Expert
Engineering Management
Expert
Process Integration
Expert
Process Integration
Expert
Business Process Design
Expert
Business Process Design
Expert
Chemical Engineering
Expert
Chemical Engineering
Expert

Languages

English
Expert
Hindi
Expert
Urdu
Expert
Arabic
Intermediate

Training and Certifications

Training
June 2015 – July 2015: Advanced Process Plant Design – Process Design, Process Equipment Design, P
Chemsys Process Engineering Pvt Ltd, Pune, India
August 2016 – September 2016: Process Equipment Design – online course
Indian Institute of Technology Bombay, Mumbai India

Hobbies

  • Table Tennis, Basketball, Swimming
    Extracurricular Record: Won first place in school-level table tennis tournaments, Professional Basketball player, Prize winner in inter and intra school quiz competitions