Energy Coordinator and Senior Process Develoment Engineer
Cargill
Total years of experience :21 years, 1 Months
a. Coordinating and monitoring process activities and ensure compliance to plan by considering efficiency, quality and EH&S aspects.
b. Monitor the quality of product, analyses shutdown reasons and customer complaints. Ensure timely corrective action up to these studies.
c. Create Process and Energy KPI’s, monitor and control them and then take corrective actions. Considering these parameters/targets create KRA’s and distribute these to team by making KRA matrix.
d. Develop specific energy consumption indexes for whole production, and monitor them daily weekly and monthly and create action list considering these indexes. Prepare reports to management and central team considering these indexes.
e. Develop performance standards’ to unit operations
f. Implementing energy recovery (saving) and water reduction projects.
h. Coordinating of Capex projects from planning, budgeting, basic engineering to start-up with PPD methodology considering project portfolio management.
ı. Prepare department Capital, Operating and 5 Year Plan budgets, and monitor/control expenditure including plant overall Energy budget studies and follow-up.
i. Energy market survey for supplier and tariff alternatives and take necessary actions.
j. Implement strong energy management system. (Awareness, monitoring, projects, Innovation, training)
•Web Based Monitoring
•Energy Business Plan
k. Collaboration with central engineering team within several improvement studies and projects and benchmark to implement best practices.
l. Giving support to India project for utility and waste water treatment which will be in the concept of zero liquid discharge.(water will be recovered and used in cooling tower and irrigation).
m. Innovation and Business Excellence team workshops and work as Plant Benchmark Leader for Business Excellence studies.
n. Customer focus projects including sustainability support with Cargill Process Optimezers.
A. Project Phase (Project Lead)
• Selection of nitrogen system, fluidized bed dryer system, distillation columns, polymerization reactors, process pumps and heat exchangers. (M&E balance, datasheets, procurement and then installation)
• Process operator and technician selection in Turkey.
• Process Technology Transfer and Trainings to Technicians at Thailand.
• Piping control
• At start-up time, responsible from commissioning of chips plant equipment. Calibration of equipments, setting the process parameters, worked on operational trouble-shooting and coordination of employee.
B. After Start-up
• Responsible from feeding of raw material, paste preparation, esterification, polycondensation (polymerization), chips cutting, raw material (distillation) of chips production.
• Monitor the process conditions and ensure compliance to plan
• Monitor the quality of product and ensure timely corrective action -Maximize A grade production and minimize wastage
• Mobilize resources -man/machine/material- for desired performance level and ensure safety of man, machine and building
• Ensure Adherence to PM schedule
• Support TPM and 5S activities in chips plant
• Supervise modification and improvement projects and revision of SOP
• Reviewing of performance against budget by considering material balance report and take corrective action.
a. Responsible from polymerization, spinning and solvent recovery part of the acrylic fiber production.
b. Controller and receiver of raw materials which come by vessel
c. Monitor the process conditions and ensure compliance to plan
d. Mobilize resources -man/machine/material- for desired performance level and ensure safety of man, machine and building
e. Monitor the quality of product and ensure timely corrective action -Maximize A grade production and minimize wastage-