Prabhakar Shetty, “Vice President - Health, Safety & Environment  and  Corporate Responsibility”

Prabhakar Shetty

“Vice President - Health, Safety & Environment and Corporate Responsibility”

ISS A/S

Location
India - Bengaluru
Education
Bachelor's degree, Certified IRCA Approved OH&S 18001:2007 Lead Auditor
Experience
32 years, 1 Months

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Work Experience

Total years of experience :32 years, 1 Months

“Vice President - Health, Safety & Environment and Corporate Responsibility” at ISS A/S
  • India - Bengaluru
  • My current job since July 2011

• Accountable for overseeing all the Indian ISS Facility services with different business verticals like Integrated Facility Services (IFS), Hospitality Services, Support Services, Catering Services, Property Services - Technical Services, Catering Services, Security Services & Cleaning Services.
• Service provider for Educational Institutions, Software Company’s, Banking Sectors, Pharmacy, Auto Industries, Laboratories, industries, Chemical Industies, Health Care units / Hospitals, etc..
• Some of the Global / Indian major clients are - HP, Shell, Barclays, Citi, Cognizant, Wipro GE, TCS, GE, Toyota Kirloskar, AstraZeneca, GMR, WNS, TCS, ITC, SAP, Siemens, Titan, In orbit, Apollo, Kennametal, Saint-Gobain, KDA Hospital etc.
• 12 HSE Managers are reporting from Pan India regions and two Managers from APJ(North & South Asia) - Motivate, Implement the Management systems in various key Global Clients and others.
• Fortnightly Conference calls with all HSE Regional team members and HSE Director and Monthly with APAC team with the HSE global Vice President.
• Functionally reporting to Copenhagen (Global HSE Head) and Administratively to the Indian Director
• Policy deployment, implementation of various initiatives, events and EMS& OHSAS certification for PAN India are the key initiatives taken.
• Ensure understanding and implementation of the Client HSE policy and HSE support for HPI - APJ countries
• Responsible for setting HSE systems in all Business units across India Region
• Ensure HSE conformance of all vendor sites and operations.
• Developing resources, infrastructure and documentation for HSE systems.
• Define responsibilities and authorities of the HSE department personnel.
• Identify the training needs and organize the necessary Training.
• Generate Monthly MIS Report on HSE activity and submit to the Leadership team.
• Ensure the vendor evaluation survey is carried out on a periodic basis, suggest appropriate measures for improvement in EHS customer satisfaction.
• Ownership on application of Health, Safety and Environmental standards
• Participate/ deliver national Seminars in India & Singapore(APAC).
• Implementation of Management systems required as per the Global ISS Requirements.
• Converted HSE into a Profit Center from Cost Center !

Manager EHS at General Delegation for India
  • India
  • December 2008 to July 2011

As Manager EHS, General Delegation for India
• Accountable for overseeing the 23 manufacturing plants in India including Bangalore plants.
• Functioning as a Corporate Lead Auditor, conducting entity audit with lead the team (Technical, Quality & EHS)
• Taken additional responsibility for two entity EHS implementation in Bangalore.
• Imparting corporate training to the senior management, middle management and all staffs.
• Responsible for the development of overall plant safety policies and programs, safety effectiveness and controls i.e. Audits or measure necessary to be certain high standards are met and maintained.
• Playing a key role in assuring compliance with all Governmental & Company standards for Environment, Health and Safety.
• Ensuring the effectiveness of safety training programs for the safety introduction for all new employees.
• Other relevant functions entail: o Providing safety direction and approval to any new equipment, policies, or procedures in the plant.
o Developing an overall environmental management program including air emissions, waste water treatment and solid waste handling.
o Monitoring all regulations concerning environmental affairs and ensure that the plant has programs and control in place to comply fully.
o Providing advice and assistance to the top management on EHS matters as stipulated in Factory Act, and other government regulations.
o Coordinating industrial waste disposal, supervision of landscape and cleaning contractors, periodic inspection of safety equipment.
o Conducting new employee, contractor safety training and employee exposure monitoring.
• Participate in accident investigation and reporting.
• Interfacing with local Government Authorities to approach all permits and license regarding EHS matters. Maintain a good working relationship with the Authorities' Departments.
• Providing support to ISO9001, ISO14001, OHSAS 18001 and other Quality Management Systems implementation process
• Encouraging all staff to work under EHS rules and regulation and also promote for EHS matters.
• Responsible for implementation and maintenance of EHS management system in accordance with international standard / ISO 14001: 2004 and OHSAS 18001: 2007,
• Conducting EHS Management Committee meetings periodically, to present summary of performance on EHS management at sites to EHS management committee, including recommendations for improvement, communicating safety and environmental policies to all employees;
• Initiating of Corrective and Preventive action for the non-conformances relating to HES Management System,
• Reporting on the performance of EHS Management system to Top Management for review for its improvement, interacting with external agencies like certification body, control of documents related to EHS management system, identifying training needs etc.
• To report the management the shortfalls and get timely inter-organizational approval for the mandatory legal approvals and make sure that legal compliances are maintained.
• Ensure that a high safety standard is maintained on site (by own staff, subcontracted staff and third party visitors) in accordance with the EHS Policy of the business units and statutory requirements.
• Implement best practices and procedures relevant to EHS management
• Plan, supervise and conduct EHS related internal audits and prepare subsequent reports to management.

As Manager - Operation (QMS, EHS & Special Projects)
• Responsible for receiving the sales orders, drawings, specifications and preparing production planning.
• Accountable for production planning and process control.
• Interfacing with: o Materials Dept. for in timely procurement of Materials / components.
• Taking the entire responsibility of assembly and testing of the machines till the customer satisfaction.

Saint-Gobain Co., France, based at Bangalore at Saint-Gobain India Limited, Subsidiary of Saint-Gobain Co
  • India
  • June 2006 to July 2008

Since Jun '06 - July 2011, with Saint-Gobain India Limited, Subsidiary of Saint-Gobain Co., France, based at Bangalore

Bangalore as Manager - PPC at Spraying Systems (India) Pvt. Ltd
  • India
  • January 2006 to June 2006

Jan '06-Jun '06 with Spraying Systems (India) Pvt. Ltd., Bangalore as Manager - PPC

Job Roles & Responsibilities: • Had been responsible for receiving the sales orders, drawings, specifications and preparing production planning.
• Played a key role in preparing monthly / daily assembly plan for various projects, MIS reports like plant utilization and submit to the management and conducting daily OMC meeting, weekly and monthly meetings.
• Provided delivery commitments to Marketing Dept. and prepared purchase requirements on the basis of FO's.
• Interfacing with: o Materials Dept. for in timely procurement of Materials / components.
o Depts. for completion of assembly, sea worthy packing and dispatch of machines in time.
o Finance and Accounts for sub-contractor's account reconciliation and follow up for payment.
• Mentored the PPC team for timely actions on day to day issues.
• Looked into target fixing and completion of monthly production & dispatch plan.

Manager - PPC & Systems at Geneva Finepunch Enclosures Company Ltd
  • India
  • July 2004 to December 2005

Jul '04-Dec '05 with Geneva Finepunch Enclosures Company Ltd., Bangalore as Manager - PPC & Systems

Job Roles & Responsibilities: • Was accountable for receiving factory orders and preparing production planning.
• Led a team of 5 Graduate Engineers.
• Played a key role in preparing: o Monthly / daily dispatch plan for the entire month and updated the same.
o Purchase requirements on the basis of FO's.
o Daily MIS report and submit to the Management
• Conducted Daily OMC meeting, weekly and monthly meetings.
• Provided delivery commitments to marketing dept.
• Interfaced with: o Materials Dept. for in time procurement of Materials.
o Production Dept. for completion of production in time.
o Finance and Accounts for sub-contractor's account reconciliation and follow up for payment.
• Mentored the PPC team for timely actions on day to day issues.
• Looked into target fixing and completion of monthly production & dispatch plan.

• Notable Highlights: • Was able to fix the target for the month of June 2005 as Rs. 265 Lakhs and reached Rs. 250 Lakhs, First time in Geneva from last 8 years.
• Maintained quality / quantity and on time delivery reports with zero defect parts from last 18 months from GE Healthcare and other major customers.
• Been pivotal in handling complete line / process from raw material procuring till dispatch and customer satisfaction.
• Received very good feedback from GE for the work.

Superintendent Engineer - Planning at SAN Engineering & Locomotive Company Limited
  • India - Bengaluru
  • June 1995 to June 2004

Growth Path:
Aprl’2000-June’2004 Superintendent Engineer - Planning ( PPC - costing, Matl. Planning & ERP)
Jun’1998-March’2000 Senior Engineer - Manufacturing (In charge for Special Project & R&D)
Jun’1995-May’1998 Senior Engineer - Production

Superintendent Engineer at SAN Engineering & Locomotive Company Limited
  • India - Bengaluru
  • June 1995 to June 2004

Growth Path:
Aprl’2000-June’2004 Superintendent Engineer - Planning ( PPC - costing, Matl. Planning & ERP)
Jun’1998-March’2000 Senior Engineer - Manufacturing (In charge for Special Project & R&D)
Jun’1995-May’1998 Senior Engineer - Production

Common Master Data - Employee at BaaN
  • United Arab Emirates
  • December 2001 to June 2003

Job Roles & Responsibilities: • Implementation of BaaN in Manufacturing Module - (Dec '01-Jun '03) - implementation @ SAN.
• Handled the following major sessions in ERP (BaaN): o Common Master Data - Employee, First Free Nos.
o EDM Data - Engineering Item, EBom's & Copy Method, etc.
o Routing - Machine, Work Center, Task.
o Item Data - Item Default Data, Alternative Items & Localisation.
o Bill of Materials.
o Master Data - Costing, Cost Accounting & Budgeting.
o MRP Run - Generate & Release.
o Shop Floor Control -Production Order control, Planning, Subcontracting, etc.
o Hours Accounting - Company Calendar, Hourly Labor Types, Project Control - Customised Item & BOM'S
o PRP Run - Generate & Release.
o DEM preparation for all end users.

• End Users Training of BaaN in Manufacturing Module: Giving training to every end user in planning and manufacturing and by this achieved successful implementation on BaaN package.
• Production Planning & Control: o Forecasting: Receiving the sales work order from marketing and service department for locomotive and their parts and coustomised gearbox's.
o Maintain Project: An order and estimation of type, quantity and quality of future work.
o Product Design: Maintaining the standard bill of materials. (Receive information regarding specifications, bill of materials and drawings from design department through BAAN package and hard copy)
o Order Writing: Maintained customized BOM's and routing for a project.
o Process Planning & Routing: Deciding how and where the work will be done, off load to subcontract in case of maximum load and maintaining customized routing for a project.
o Costing: Calculating standard cost for project and comparing standard cost, estimated / budget cost and sales cost.
o Generate PRP / MRP Orders: Running PRP for to order customized items and MRP for anonymous standard items for a project.
o Materials Control: Deciding and confirming the purchase order and production orders required for the project.
o Loading / Scheduling: Using planning board assign work to men and machinery - Extract maximum capacity of work from various machines and think for avoid idle time of men & machine with new type of techniques and tools.
o Progress Reporting: Giving latest status of different Projects and Shortages / Re-planning and reporting to Manager and DGM (O)
o Coordination between various departments like Purchase, Design, Marketing, Service, Spares, Quality assurance, Stores and Production to achieve target production.
o Inventory Control: Materials, Budget, Requirements, Salvaging, Conversion of Non Moving Items and Stores Keeping.
o MIS Report & Close Project: project cost - compare actual cost, standard cost, and budget cost/estimated cost and sales cost. Prepared MIS report for costing and WIP statement.
Major Projects: • Different type of Locomotives, Overhead Equipment Cars and its Components.
• Transmissions, Final Drives & Gear Boxes.
• Traction Motors, Alternators & Generator for Electrical Locomotives.

Manufacturing: As Senior Engineer-Production; working in OHE CAR Assembly Shop - Departmental In-charge.
• Overhead Equipment inspection Car.
• Traction Motor, Alternator & Generator Developmental Project.
• Locomotive Assembly.

Notable Highlights: • Successful implemented ERP- BaaN and led the team for expeditious manufacture and delivery of 16 nos. of Overhead Equipment Inspection Cars (OHE) to the Indian Railways against ADB aided contract.
• Was closely associated with manufacturing activities of our normal-product range of Gear Box's, Cardon Shafts and Locomotives for Customers from Cement Plants, Thermal Power Stations, Oil Refineries, etc.
• Spearheaded the team for the complete POH of 4 nos. of 8 wheeler tower wagons received from the Railway Electrification Projects. Was in the team for: o Manufacturing and production of 6 Locomotives for Passenger application against a prestigious contract awarded by the Ministry of Railways.
o Manufacture and delivery of 10nos.
• Functioned as: o Member of the development team for traction motor, alternator and generator project successfully developed for diesel electric locomotive and dispatched to defense organisation.
o Project Coordinator for a 60T locomotive, built in challenging way without any basic requirements at outside the plant in a record time.

Previous Assignments

Senior Engineer - Manufacturing (In charge for Special Project & R&D) at SAN Engineering & Locomotive Company Ltd.
  • India - Bengaluru
  • June 1998 to March 2000

Jun '1998-March '2000 Senior Engineer - Manufacturing (In charge for Special Project & R&D)

Production Engineer at Power Gear Limited
  • India
  • November 1994 to May 1995

Nov '94-May '95 Power Gear Limited, Location as Production Engineer

Location as Planning & Production Engineer at Millennium Fitness Resourcing Pvt. Ltd
  • India - Bengaluru
  • December 1993 to November 1994

Dec '93-Nov '94 Millennium Fitness Resourcing Pvt. Ltd., Location as Planning & Production Engineer

Location as Design and Production Engineer at Automation Technics
  • December 1991 to December 1993

Dec '91-Dec '93 Automation Technics, Location as Design and Production Engineer

Education

Bachelor's degree, Certified IRCA Approved OH&S 18001:2007 Lead Auditor
  • at TAPMI Institute
  • March 2010

• New 7 Tools of QC by TAPMI Institute, Bangalore. • Certified Internal Auditor - ISO 9001:2008, ISO 14001:2004 & OHSAS 18001: 2007. • Certified IRCA Approved OH&S 18001:2007 Lead Auditor.

Diploma, ISO 9001:2008, ISO 14001:2004 & OHSAS 18001: 2007, MR and SG Group Auditor
  • at CADD Centre
  • January 2006

• AutoCAD Preliminary, Intermediate & Advanced from CADD Centre, Bangalore in Release 14 with first class. • CTD assisted "CNC Programming and Operation" at GT & TC, Bangalore. • ISO 9001:2008, ISO 14001:2004 & OHSAS 18001: 2007, MR and SG Group Auditor. • Presentation Skill.

Bachelor's degree, Mechanical Engineering
  • at JNN College of Engineering Shimoga, Mysore University
  • January 1992

Bachelor of Engineering (Mechanical Engineering) from JNN College of Engineering Shimoga, Mysore University in the year 1992 Trainings Attended • Successful implementation of "ERP (BaaN) " solution.

Specialties & Skills

ISO 14001
Manufacturing Operations
Business Continuity
Operations Management
AWARDED AS BEST PERFORMER ON HSE -YEAR 2012
HSE - Head India
ENGINEER - 21 Years of operatonal Exp. with Bachular in Mechanical Engineering
ERP - Live implementation exp
ISO 14001:2004, ISO 9001:2008 & OHSAS 18001:2007 Audit & implementation Exp
OPERATIONS - Railway engine, SPM Machines, Healthcare products etc.
PRODUCTION PLANNING - Railway Engine division & Health care products
SCHEDULING
TESTING

Languages

Hindi
Intermediate
English
Expert
Kannada
Expert

Memberships

o Member of the development team for traction motor, alternator and generator project successfully developed for diesel electric locomotive and dispatched to defense organisation
  • Member
Team Member (CPRG) in Business Process Re-engineering Group (The implementation team consists of a group of people various depts.)
  • Member
  • March 1997
Core Team Member for SAP Implementation at Saint-Gobain
  • Member
  • March 2006
Indian Delegate Member for Environment, Health and Safety
  • Member
  • June 2010
"National Safety Council"
  • Member
  • January 2006
National Safety Council of India
  • Member
  • January 2010

Training and Certifications

NSC India (Certificate)
Date Attended:
June 2010
Valid Until:
June 2010
NSC (Certificate)
Date Attended:
May 1997
Valid Until:
May 1997
IRCA Approved Lead Auditor (Certificate)
Date Attended:
July 2013
Valid Until:
January 9999
• Certified Internal Auditor for ISO 9001:2008, ISO 14001:2004 & OHSAS 18001:2007. (Certificate)
Date Attended:
June 2007
Valid Until:
July 2008
Certified IRCA Approved OH&S 18001:2007 Lead Auditor, (Certificate)
Date Attended:
April 2010
Valid Until:
April 2010