Prajul Madhavan, Quality Assurance Supervisor  | FSSC ISO 22000 - Lead Auditor Food Safety Management System

Prajul Madhavan

Quality Assurance Supervisor | FSSC ISO 22000 - Lead Auditor Food Safety Management System

Al Homaizi Group

Location
Kuwait
Education
Master's degree, Microbiology
Experience
13 years, 7 Months

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Work Experience

Total years of experience :13 years, 7 Months

Quality Assurance Supervisor | FSSC ISO 22000 - Lead Auditor Food Safety Management System at Al Homaizi Group
  • Kuwait - Al Kuwait
  • My current job since August 2017
Supervisor
  • January 2017 to July 2017

Conducting Restaurant & central kitchen audits as per the schedule
• Weekly GMP & monthly GMP audit & reporting to the management team.
• Ensuring good housekeeping in the production area and its surroundings to create hygienic
And safe food processing atmosphere.
• Responsible to maintain; Non-conformance logs & CAPA log.
• Responsible for all QA Related operations.
• Preparing Monthly summary of QA activities.
• Handling customer complaint investigations.
• Responsible to monitor Pest control activities.
• Responsible to monitor staff personal hygiene & GMP.
• Monitoring of Health card & date code.
• Supplier audits & Supplier approval as per the company standard.
• Creating final product specification, batch sheet & ingredient declaration.
• Creating standard operating procedure (SOP) according to food safety policy.
• Staff training & briefing to the food handlers as per the Standard operating procedure (SOP).

Quality Assurance Coordinator at M.H Al Shay
  • June 2013 to October 2016

Inspecting the implemented QMS polices by random auditing & Issue
Corrective/preventive action if it’s required for field & do follow up to ensure completion of requests.
• Conducting weekly GMP & monthly GMP audit & reporting to the management team.
• Responsible to maintain; Non conformance logs, Daily QA alerts, KPI scores, supplier incident report log, insect log, foreign body log, pest control monitoring, customer compliant log & CAPA log.
• Giving training & briefing to the food handlers as per the Standard operating procedure (SOP).
• QIRD preparation to the supplier complaint investigation for Corrective & preventive action (CAPA).
• Conducting routine GMP, Daily documentation, PPE & Date code audits as per daily schedule.
• Assisting in Customer complaint investigation with the Production Management team for
CAPA.
• Conducting foreign body & glass breakage investigations for Operations & QA manager.
• Ensuring good housekeeping in the production area and its surroundings to create hygienic
And safe food processing atmosphere.
• Conducting various projects on the factory floor for QA manager.
• Responsible for collecting food samples for External lab tests as per the schedule.
• Responsible for maintaining the traceability records.
• Evaluation of the assessments of food handlers.
• Supporting the factory personals to achieve their goal with proper standards.

Quality Controller
  • January 2012 to June 2013

Responsible for random checks & online monitoring of the process, and giving online support to the operatives to follow the QMS.
• Conducting all chemicals & microbiological tests for finished Products.
• Testing & Approving all GRN as per the spec verification & machine trial run bases.
• Coordinates with external inspection agencies, ensuring that all relevant standards are being used and all inspection related records are being maintained.
• Conducting monthly calibration for weighing scales & maintains the communicating to the external agencies for calibration.
• Responsible to send the finished & raw samples to the external & ministry food lab.
• Responsible to monitor water treatment process (RO plant).
• Carrying out raw material and packing material testing finished product monitoring as per the standard requirements.

control coordinator at Al Wazzan Food Production Company
  • September 2010 to January 2012

Responsible to monitor the receiving & dispatch process, it includes the TMD verification
& product temperature specs.
• Responsible for monitoring the in-house storage temperature & product.
• Responsible for setting up the random checks & online monitoring of process, and giving
Online support for staffs.

Education

Master's degree, Microbiology
  • at Bharathiar University
  • May 2021

in

Bachelor's degree, Microbiology
  • at Calicut UniversityInstitute of Fisheries Technology
  • May 2021

courses: Passed FSSC 22000 V.5 - Lead Auditor Training Course –TUV •Successfully Completed Internal Auditor Course •Completed training course of Microbiological analysis of food products as per “IS/USFDA-BAM” at Cashew Export Promotion Council of India (One Month). •20 Days Job training Finished at National Institute of Post-Harvest Technology in India. •Completed Four Days HACCP Training program

Specialties & Skills

Food Quality
Food Safety
Food Microbiology
Food Science
CALIBRATION
QUALITY CONTROL
RECEIVING
SPECIFICATION
SUPERVISORY SKILLS
food industry
quality assurance
iso 22000
microbiology

Training and Certifications

Successfully Passed FSSC 22000 V.5 - Lead Auditor Training Course –TUV (Training)
Training Institute:
TUV- GERMANY
Date Attended:
December 2020
Duration:
72 hours