Pratheesh Karipody Prabhakaran, Q C Chemist- Construction Chemicals

Pratheesh Karipody Prabhakaran

Q C Chemist- Construction Chemicals

CONMIX LTD.

Location
United Arab Emirates - Sharjah
Education
Bachelor's degree, Bachelor of Technology in Chemical Engineering
Experience
13 years, 11 Months

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Work Experience

Total years of experience :13 years, 11 Months

Q C Chemist- Construction Chemicals at CONMIX LTD.
  • United Arab Emirates - Dubai
  • My current job since October 2012

• Oversee daily Quality and R&D activities in an efficient manner
• Experienced in wide range of Construction Chemicals products- Non-shrink Grouts, Concrete Repair Systems, Surface Treatments, Bonding Agents, Flooring & Coatings, Sealants, Waterproofing & Coatings, Tile Adhesives & Tile Grouts and Admixtures.
• Supervise and when necessary perform the testing and inspection of raw materials and production samples in accordance with RM and FG specifications
• FG Testing includes: Grout and Mortar Flow and Consistency (BS Cone, Marsh Cone & Dropping Table), Viscosity ( B4 Cup and Brookfield Viscometer), Density, pH meter, Solid Content, Compressive & Flexural Strength, Pull off test, Sieve Analysis, Pot Life, Gel Time, Application and Product Performance, basic colour matching, bleeding and expansion of grouts etc
• Monitor maintenance and calibration of measuring and testing equipment used for quality control in the laboratory
• Issue Certificate of Analysis for all deliveries.
• Coordinate with independent testing laboratories for testing and certification of products
• Supervise and coordinate issue of free samples as required for site mock up.
• Ensure proper documentation including in-house QC test reports, independent laboratory test reports, non conformance reports, MSDS, FG & RM specifications, Conmix Internal Test Methods
• Testing and approval of equivalent raw materials from various suppliers
• Logging and reporting data for statistical process control of basic QC Parameters Flow and Compressive Strength for cement and epoxy products
• Planning and monitoring of reprocessing of rejected and other non conforming material
• Ensure proper maintenance of retained samples of FG & RM
• Retest and validation of expired Raw Materials and Finished Goods
Few product modification and development activitiesinvolved:
• Low Viscosity Epoxy Resin for Crack Injection : Modification to increase the pot life at site conditions at the same time maintain low viscosity and ensure compressive strength as per BS standard
• Development of Colloidal sodium Silicate based concrete densifier comparable to an equivalent provided by supplier
• Single Component Cementitious Fairing Coat & Pin Hole Filler- modification to improve the ease of application and product performance and reduction of Hexavalent Chromium ion content to reduce allergic reactions observed at precast factory

Production Executive at Gulf Center for Soap and Chemical Industries LLC (GCSCI)
  • United Arab Emirates - Dubai
  • July 2010 to April 2012

•Hands on experience in managing production schedules
•Directed daily production line and packaging operations, including supervision of 50 plus member crew (per shift) of machine operators, line mechanics/electricians
•Independently handled shifts- general, evening & night during the period
•Optimum utilization of man, machine and materials
•Estimate manpower requirements for day to day activities & Adhere to sanctioned manpower for line department
•Reviewing, preparing & organizing for smooth operation of successive shifts
•Ensuring Hygiene, GMP & GHK norms of the plant
•Imparted & Implemented training as and when required on the shop floor
•Evaluation of skill of individual operators & recommend for appraisal
•Communicate effectively the goals & objectives to the operators
•Avoiding any abnormality in the plant by frequent checks.
•Reviewing information related to RM, PM & FG for smooth operations
•Monitoring of process parameters
•Ensuring the completion of production run targets as per the set standards
•To anticipate break downs on machines and take corrective action & preventive action.
•Record maintenance job card requests and summarize monthly breakdowns.
•Handled numerous audit preparatory works viz. - ISO audit, GMP audit, Process audits, Proctor & Gamble contract audits & all other customer audits

Trainee Project Engineer at Kavya Projects Private Limited, Hyderabad, India
  • India - Hyderabad
  • December 2009 to April 2010

- coordinating the project works between customer representatives
- hands on experience in working on static equipment design software: PVElite

Education

Bachelor's degree, Bachelor of Technology in Chemical Engineering
  • at Goevernment Engineering College, Trichur, Kerala
  • June 2009

Specialties & Skills

Multilingualism
Chemical Engineering
valid UAE driving license
Microsoft Office
PVElite 2005
Autocad 2008
Microsoft Office 2007 & older
Customised Oracle ERP Database System

Languages

English
Expert
Arabic
Beginner
Hindi
Intermediate
Malayalam
Expert