Production Head
RJ CORP-DEVYANI FOOD INDUSTIRES LTD
Total years of experience :20 years, 10 Months
Key Responsibilities:
•As a Functional Head, primarily responsible for ensuring Quality manufacturing and availability of Products as per requirement of Sales team.
•Scheduling the production plan, RM/PM and procedures for manufacturing in shifts.
•Leading a production team of 140+ personnel to achieve preset production targets.
•Monitoring & analysing shift performance, line efficiency, product output, material usages & manpower utilization and breakdowns & other aspects affecting planned scheduling.
•Reporting on departmental budgets, explaining variances and production costs.
•Coordinating & working with purchase Dept. for controlling inventory of RM/PM and Finished goods with dispatch Dept. as per requirement & budget plans.
•Directly involved in process improvement, efficiency improvement and system modification & plant automation projects in coordination with maintenance team.
•Responsible for update & implementation of SOPs, GMP and Food safety systems.
Key Achievement’s:
•Production team, Awarded with Certificate of Excellence for achieving yearly KPIs in year 2015.
•Efficiently delivered highest production volume by 34% excess YTD in year 2016.
•Contributed to 22% of year on year savings through optimization of production processes.
•Successfully started and streamlined manufacturing operations for the new project of Waffle cone biscuit manufacturing unit with capacity-80k per day
Key Responsibilities:
As a Functional Head, primarily responsible for ensuring Quality manufacturing and availability of Products as per requirement of the Sales team.
Scheduling the production plan, RM/PM and procedures for manufacturing in shifts.
Leading a production team of 140+ personnel to achieve preset production targets.
Monitoring & analysing shift performance, line efficiency, product output, material usages & manpower utilization and breakdowns & other aspects affecting planned scheduling.
Reporting on departmental budgets, explaining variances and production costs.
Coordinating & working with purchase Dept. for controlling inventory of RM/PM and Finished goods with dispatch Dept. as per requirement & budget plans.
Directly involved in process improvement, efficiency improvement and system modification & plant automation projects in coordination with maintenance team.
Responsible for update & implementation of SOPs, GMP and Food safety systems.
Key Achievements:
The production team, Awarded with Certificate of Excellence for achieving yearly KPIs in year 2015.
Efficiently delivered highest production volume by 34% excess YTD in year 2016.
Contributed to 22% of year on year savings through optimization of production processes.
Successfully started and streamlined manufacturing operations for the new project of Waffle cone biscuit manufacturing unit with capacity-80k per day.
Successfully started & streamlined plant operations to co-manufacturing of Ice-cream production (20K LPD) capacities for brands MOTHER DAIRY & HERITAGE FOODS.
•Responsible for maintaining cost, quality and delivery standards as agreed with customers.
•Implemented production cycle strategy to reduce inventory levels (Finished Goods and Raw Materials) within budget plans which increases cost savings 16%.
•Contributed to develop a new team 24 no’s of subordinate and ground staff (Technician, Operators) by giving training, developing SOP’s and establishing KPIs
Supervised plant operations through effective planning & coordination’s with maintenance, quality, purchase and sales teams along with developing team of 60+ members.
•Responsible for availability of finished goods to achieve 100% supply dispatches to market on time.
•Contributed to achieve production cost reduction by 11% for stick line products (ice cream) through line performance improvement.
•Played a key role in the modification and process improvements in automated stick line plant (Catta-27: Walzer 60/6): Achieved 97 % Operational efficiency
Executed production activities in the shift and involved in preparation of MIS reports.
Utilization of manpower and machinery for maximum productivity.
Efficiently involved in process excellence activities.
Control on production yields, waste, rework generation, and hygiene & sanitation.
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