Production Leader
TCI Sanmar chemicals LLC
Total years of experience :20 years, 0 Months
• Responsible for all decisions related to the production, except those increasing costs beyond budgets
• Supervising Startup and Shutdown activities of Vinyl chloride Monomer Plant
• Effectively lead, coach and develop a large work team to accomplish operational objectives
• Identify, diagnose and resolve operational, manufacturing and maintenance problems within deadlines
• Plan work flow, manage multiple priorities and meet daily production targets while consistently reducing downtime
• Develop new procedures and processes to improve production accuracy
• Set up health and safety audit procedures and improve safety efficiencies
• Competently utilize process improvement techniques to ensure the most cost-effective manufacturing process
• Establish and maintain acceptable quality levels for all assigned products
• Interpret and develop reports including standard operating procedures
• Maximize effectiveness of production team, equipment and materials to produce products within planned schedules while reducing costs
• Lead, develop and evaluate production staff
• Preparing SOPs, Manuals & Work instructions for production operations
• Control inventory and raw material handling
• Develop technical documents including instruction manuals and procedure manuals
• Problem analysis and resolution both in DCS and Field
• Judgment and Decision-making
• Preparing Material Balance sheet & Daily Production Report
• Planning & coordinating with Maintenance Department.
• Review and updating PFD and P&ID's
Responsible for all decisions related to the production, except those increasing costs beyond budgets.
Develop budgets and approve expenditures for supplies, materials, and human resources, ensuring that materials, labor and equipment are used efficiently to meet production targets.
Raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods
Review operations and confer with technical or administrative staff to resolve production or processing problems
Initiate and coordinate inventory and cost control programs
Prepare and maintain production reports and personnel records
Set and monitor product standards, examining samples of raw products or directing testing during processing, to ensure finished products are of prescribed quality
Develop and implement production tracking and quality control systems, analyzing production, quality control, maintenance, and other operational reports, to detect production problems
Review plans and confer with research and support staff to develop new products and processes.
Designation : Executive Manager - Production
Department : VCM, PVC & EDC Plant
Service Period : May 204 - Mar2011
Location : MetturDam, Tamilnadu, India
Job Responsibilities
Startup and Shutdown activities.
Involving Troubleshooting activities both in DCS & Field
Processing EDC Liquid Feed THERMOCRACKING FURNACE (VCM)
Processing DOWTHERM FURNACE (THERMIC FLUID).
Processing Ethylene Reactor & Ethanol Vaporizer
Processing PVC (Suspension, Micro suspension & Emulsion Polymerization) Resin.
Processing & Troubleshooting the PVC Reactor
Processing Fluidized Bed, Spray & Venturi Dryer for PVC Resin.
Operating HCL, VCM& EDC Purification Distillation column
Designation : Senior Engineer - Production
Department : TCS/POLISILICON Plant
Location : MetturDam, Tamilnadu, India
Job Responsibilities
Startup and Shutdown activities
Involving Troubleshooting activities both in DCS & Field
Processing & Troubleshooting TRISIL (TCS) continuous (FBR )Reactor
Assembling & Dismantling CVD Reactor with Tungsten rod & Graphite material
Processing & Troubleshooting CVD (POLISILICON) Reactor
Processing & Troubleshooting Distillation columns(STC/TCS)
Problem Analysis and Resolution both in DCS and Field
Planning and organizing
Judgment and Decision-making
Teamwork, Handling Manpower
Conflict-management
Preparing Material Balance sheet & Daily Production Report
Planning & coordinating with Maintenance Department.
Course Marks Obtained Institution Passed Year B.E (Chemical) 71.85% (First Class) Madurai Kamaraj University H.S.C 70.50% (First Class) Tamilnadu State Board 2000 S.S.L.C 78.9% (Distinction) Tamilnadu State Board 1998