Plant Electrical Engineer
Crown Arabia Can Company Ltd.
Total years of experience :7 years, 6 Months
Analyze the breakdown to trouble shoot the fault & minimize the downtime.
Maintenance of Pneumatic & Hydraulic operated machines.
Maintenance of three phase induction motors up to 100 HP.
Operation & Maintenance of gas fired Boilers.
Operation & Maintenance of gas plant & vaporizers.
Operation & Maintenance of capacitor banks.
Maintenance of vacuum pumps.
Maintenance of Chiller & Process pumps.
Maintenance of cup making and can making machines.
Maintenance of gas fired dryers and ovens.
Maintenance of can printing machines.
Maintenance of can Neck & Flange making Machines.
Maintenance of palletizer machines.
Maintenance of stretch wrapper & strapper machines.
Maintenance of Scrap baler.
Maintenance of can conveying systems.
a) Replacement of defective motors, fuse & contactors.
b) Replacement of defective VFD’S.
Extensive knowledge in operation, parameter setting& trouble shooting of VFD (Make:Toshiba, ABB & Hitachi).
Efficient in troubleshooting faults using PLC(Make:ABB, Version:RS logix5 & 500)
a) Good understanding knowledge of the ladder diagram.
b) Knowledge about the Inputs & Outputs(Analog & Digital) in a program.
c) Knowledge about the processor & I/O cards,
d) Knowledge in data highway communication system.
Proficient in the operation & trouble shooting of Servo Motors & Servo drives.
Immense Knowledge in operation of Various types of sensors & limit switches.
Knowledge in operation & servicing various types of solenoid valves & coils.
Knowledge in servicing the power & control contactors.
Knowledge in the operation of temperature controllers & Thermocouples.
Knowledge in the operation of flow & float switches
To carry out preventive maintenance of machines as per the check list.
Analyze the breakdown & trouble shoot the fault.
Preparation of preventive maintenance schedule based on utility .
Operation & Maintenance of 11KV power room control system.
Knowledge in servicing the Switch gears & Vacuum circuit breakers.
Operation & Maintenance Transformers (500KVA) with OLTC control system .
Operation & Maintenance of Diesel Generators.
Maintenance of EOT Cranes .
Maintenance of arc welding machines.
Maintenance of various types of portable grinding machines.
Commissioning of Electric & Pneumatic operated Actuators for dampers
To carry out preventive maintenance of machines as per the check list.
Analyze the breakdown & trouble shoot the fault.
Preparation of preventive maintenance schedule based on utility.
To Lead & Manage a manpower of around 45.
Managed a store for the electrical & mechanical spares for plant maintenance.
a) Analyzing the monthly consumption of the spares & try to minimize it.
b) Preparation of indent for the spares based on the availability & requirement.
To read the electrical schematic diagrams & analyze the fault.
Maintenance of spares with reference to the stock & breakdown analysis.
Operation & Maintenance of 22KV Power room Control System.
a) Maintenance of Transformers(800KVA, 2000KVA, 3150KVA) with OLTC Control System
b) Maintenance & Trouble Shooting of Vacuum circuit breakers.
c) Maintenance & Trouble Shooting of Switch gears(Make: L&T, ABB, Schneider) .
d) Operation & Maintenance of capacitor banks.
Operation & Maintenance Diesel generators.
a) Maintenance of diesel generators (380KVA, 600 KVA, 625KVA, 1500KVA) (Make : Kirloskar & Cummins).
b) Daily monitoring the generators as per the checklist.
c) Servicing the generators as per the checklist.
d) Extensive Knowledge in trouble shooting the faults in generators.
Maintenance of EOT Cranes.
a) Maintenance of EOT cranes both electrical & mechanical .
b) Knowledge in trouble shooting the faults with reference the schematic.
c) Knowledge in trouble shooting the faults in the Variable frequency drives (Make:, L&T, Schnider, Mitsubishi, Siemens, ABB & Toshiba).
Maintenance of Various types of Welding Machines.
a) Maintenance of Welding power Sources(GTAW, SAW, MIG/MAG, TIG)
Maintenance of 1500Ton Hydraulic power press.
Maintenance of Air Compressors.
a) Servicing the Air compressor & Dryer as per the checklist.
b) Knowledge in trouble shooting the faults in the Compressor.
Maintenance of Gas Fired & Electrical Induction Furnaces.
a) Knowledge in maintenance of gas regulators & valves.
b) Knowledge in calibration of thermocouples & Temperature controllers.
Maintenance of Shot Blasting Machine:
a) Maintenance & replacement of the Blasting Wheels.
b) Maintenance of Induction Motors.
c) Maintenance of the solenoid valves & regulators.
Maintenance of Heavy duty drilling machines.
Maintenance of Plate bending & Panel bending machine.
Maintenance of Hydraulic operated tube bending machine
Maintenance CNC operated plasma cutting machine.
Maintenance of high pressure Hydro pumps.
Maintenance of various types of portable grinding machines.
Operation & Maintenance of gas plant & vaporizers.
Maintenance of CNC operated Vertical Turret lathe.
Preparation of documents required for the EMS14001
a)Co-ordination with the TNPCB for Stack Monitoring,
b)To Check the Illumination level.
c)To carry out energy audits for the conservation of energy.
Preparation of documents required OHSAS 18001 Audit.
a)To identify the HIRA for each & Every Activity.
b)To Evaluate the performance of the team members,
c)To issue Work Permit for the activities carried out the team members.
Preparation of documents required for the ISO 9001 QMS Audit
a)Preparation of MTTR & MTBF
b)To generate Daily Reports & Weekly reports to monitor the performance .
c)Knowledge in Calibration of Measuring Instruments & generate reports.
d)Analyze the breakdown through 5 Why Analysis.
e)Knowledge in Calibration of Measuring Instruments as per Quality Procedure.
Knowledge in commissioning & maintenance of Variable Frequency Drives.
Knowledge in maintenance of PLC Operated Spiral Fin Welding Machine.
Knowledge in maintenance of CNC Operated Lathes & Drilling Machines.
Knowledge in testing the HT cable, over load & earth fault relays
Extensive Knowledge Preparation of documents required for Rule 46 & 63 Inspection.
Responsibilities:
To take care sales of Annual maintenance contracts & spare parts for EOT Cranes.
Interacting with the Client & providing solutions based on their needs.
Providing Service Assistance for the Clients.
Preparation of quotation as per the client’s requirement.
Proposal Activities:
Selection of materials as per tender specification
Power & Control Cable estimation and pricing as per GA Drawings.
Procurement assistance, Follow up and collect the offers from different vendors.
To carry out Preventive Maintenance of Machines as per the check list.
Analyze the breakdown & trouble shoot the fault.
Maintenance of E.O.T cranes and Gantry-cranes.
a)Carried out retrofitting work EOT Cranes.
b)Modification of conventional type Control panel with VFD Control System
Knowledge in VFD Drives and PLC induced Machines.
Knowledge in Control and Power circuit drawings.
A dynamic professional with 8 years of experience in Plant Maintenance. Supervisory Competency Certificate(C-License) Holder(issued by Tamilnadu electricity board). A keen communicator honed with problem solving and analytical abilities. A professional with experience in Erection & Commissioning of heavy electrical equipments. Professional with experience in HT & LT operation. Very good Team Leader with excellent interpersonal & communication skills.