Rancy  Mathew, Plant Coordinator

Rancy Mathew

Plant Coordinator

CAT Group International Ltd

Location
Saudi Arabia - Riyadh
Education
Bachelor's degree, Mechanical Engineering
Experience
25 years, 7 Months

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Work Experience

Total years of experience :25 years, 7 Months

Plant Coordinator at CAT Group International Ltd
  • Saudi Arabia - Dammam
  • My current job since May 2022

• Developing maintenance plans and implementing them.
• Ensuring quality control standards are consistently met as per Aramco Standard. Keeping track of supply and material inventories.

• Purchasing any equipment, tools, or materials that may be required. Updating maintenance logs for all machinery.

• Establishing protocols for non-mechanical maintenance.
• Ensuring basic tools and machinery are in working order by performing regular inspections. Assessing procedures in PMV Section.
• Fleet Activities.
• PM/CM Activities For PMV.
• Implement ERP report.
• Aramco Certified Safety Orientation.
• Material Requisition.

• Maintain Preventive and Corrective Maintenance Record of heavy- equipment's as well as transport vehicle.
• Maintain Health and Safety Work Environments as based on Aramco Terms and condition. Track FOL Consumption.

• Implementing training programs for all personnel working in PMV department. Monthly cost control report for PMV department.
• Control of spare-parts issues, and consumables.
• Tamil Fluent Arabic Intermediate
• Tracking validity of all cranes, equipment, and vehicles licenses.
• Implementation of all Company procedures within PMV department especially PMV related procedures.
• Monitoring operation of all company's equipment and miscellaneous service equipment to ensure optimal deployment.
• Monitoring frequency of equipment inspection as based on Aramco terms and condition to ensure third Party and ISO Certification requirements are met.
• Maintaining plant market knowledge and contacts to keep up with developments, obtains realistic offers for evaluation and approve purchases within level of delegated authority.
• Operated machinery to achieve targets while following regulations. Wrote reports outlining project progress and results.
• Cleaned work areas and equipment to maintain

General Manager Operations at R Engineering Group of company
  • India - Pune
  • August 2016 to April 2022

● Ensure all operations are carried out in an appropriate, cost-effective way.
● Improve operational management systems, processes, and best practices.
● Purchase materials, plan inventory and oversee warehouse efficiency.
● Help the organization’s processes remain legally compliant.
● Formulate strategic and operational objectives.

● Examine financial data and use it to improve profitability.
● Manage budgets and forecasts.
● Perform quality controls and monitor production KPIs.
● Recruit, train and supervise staff.
● Find ways to increase the quality of customer service.
● Excellent communication skills
● Leadership ability
● Outstanding organizational skills
● Implemented several measures to identify deformities, malfunctions, or other abnormalities such as fitment issue, rust issue in parts, wrong part fitment issues and packing damage issue in parts / components / products.
● Reduced the rejection rate by 90% (please quantify) and incidence of defects by 100% through measures such as rust reworking of packaging optimizations.

Asst General Manager Operations for Plant at Al Arabia Mfg. Company (Mfg. of GMC Vehicle)
  • Saudi Arabia - Riyadh
  • July 2012 to July 2016

● Concentrate on daily Production Report.
● Concentrate on daily Production planning and production control sheet.
● Monitor the performance of manpower and motivate them to accomplish more.
● Preparation of production plan and implementing the production specified period.
● Monitoring the regular production trouble shooting & inventory control management while planning and conceptualizing the strategies for the accomplishment of production target within a specific time and quality parameter.
● Ensure That Raw Material are available as per production Requirement.
● Handling in House Problem analysis, preparation & customer complaint analysis.
● Ensure manpower are being efficiently and effectively utilized to improve productivity.
● Capable of conducting root cause analysis to evolve quick breakdown solution.
● Rectifying solutions for quality problems at suppliers end, taking adequate measures to ensure compliance with quality Standard also implementing fool proof quality assurance methods to ensure defect-free supplies.
● Organizing weekly conference &telephone conference meeting with parent companies for the critical parts.
● Taking follow-up with Coordinator and Logistic steam /Department for observing the cut-off batch
● Contributing in in house sorting, rework activity steering.
● Guiding suppliers regarding quality standards as well as imparting training on Production Systems
● Managing monthly budget provision for third party and rework suppliers
● Creating supplier chargeback as per group guideline for delivering defective parts

Plant Operation Manager at Automobile Corporation Goa Ltd -TATA MOTORS LTD
  • India - Pune
  • October 1998 to June 2012

● Concentrate on daily Production Report.
● Concentrate on daily Production planning and production control sheet.
● Monitor the performance of manpower and motivate them to accomplish more.
● Preparation of production plan and implementing the production specified period.
● Monitoring the regular production trouble shooting & inventory control management while planning and conceptualizing the strategies for the accomplishment of production target within a specific time and quality parameter.
● Ensure That Raw Material are available as per production Requirement.
● Handling in House Problem analysis, preparation & customer complaint analysis.
● Ensure manpower are being efficiently and effectively utilized to improve productivity.
● Capable of conducting root cause analysis to evolve quick breakdown solution.
● Rectifying solutions for quality problems at suppliers end, taking adequate measures to ensure compliance with quality Standard also implementing fool proof quality assurance methods to ensure defect-free supplies.
● Organizing weekly conference &telephone conference meeting with parent companies for the critical parts.
● Taking follow-up with Coordinator and Logistic steam /Department for observing the cut-off batch
● Contributing in in house sorting, rework activity steering.
● Guiding suppliers regarding quality standards as well as imparting training on Production Systems
● Managing monthly budget provision for third party and rework suppliers
● Creating supplier chargeback as per group guideline for delivering defective parts

● Ensure all operations are carried out in an appropriate, cost-effective way.
● Improve operational management systems, processes, and best practices.
● Purchase materials, plan inventory and oversee warehouse efficiency.
● Help the organization’s processes remain legally compliant.
● Formulate strategic and operational objectives.

● Examine financial data and use it to improve profitability.
● Manage budgets and forecasts.
● Perform quality controls and monitor production KPIs.
● Recruit, train and supervise staff.
● Find ways to increase the quality of customer service.
● Excellent communication skills
● Leadership ability
● Outstanding organizational skills
● Implemented several measures to identify deformities, malfunctions, or other abnormalities such as fitment issue, rust issue in parts, wrong part fitment issues and packing damage issue in parts / components / products.
● Reduced the rejection rate by 90% (please quantify) and incidence of defects by 100% through measures such as rust reworking of packaging optimizations.

Education

Bachelor's degree, Mechanical Engineering
  • at Anna University
  • June 2024
Diploma, Mechanical Engineering
  • at Karnatak University
  • March 2024
Master's degree, Operation Management
  • at United Business Institute
  • January 2024

Specialties & Skills

Workflow Analysis
Cost Reduction
Lean Manufacturing
Plant Layout
Mass Production
Operations Management
Materials
Logistics
Marketing
Operation
FORECASTING
MATERIAL REQUIREMENTS PLANNING
MFG/PRO (ERP)
PURCHASING
PRODUCTION MANAGEMENT
CONSUMABLES
CORRECTIVE MAINTENANCE
CHARGEBACK
INVENTORY CONTROL
MANAGEMENT SYSTEMS
OPERATIONS
PRODUCTION SYSTEMS
QUALITY ASSURANCE
ROOT CAUSE ANALYSIS
Problem Solving
Market Research
Marketing Management

Social Profiles

Personal Website
Personal Website

URL removed due to policy violation. Please contact support for further information.

Languages

Malayalam
Expert
Hindi
Expert
English
Expert
Arabic
Expert
Marathi
Expert
Tamil
Expert

Training and Certifications

Safety Orientation Plant , Equipment's & Project (Training)
Training Institute:
ARAMCO SAUDI ARABIA
Date Attended:
August 2023
Production and plant Management (Training)
Training Institute:
TATA MOTORS LTD
Date Attended:
March 1991

Hobbies

  • Flag Football